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DIA Pumpen – Fertigung

Manufacture, general overhaul and reproduction of industrial pumps and castings for water and wastewater

DIA Pumpen Logo

DIA Pumpen GmbH

LangenfeldNew on Amplifa

1999Founded (predecessor 1896)
1996Predecessor DIA Pumpenfabrik founded
Test benchTest run before delivery
ReproductionCastings in small quantities

About DIA Pumpen

DIA Pumpen GmbH manufactures centrifugal pumps, channel impeller pumps, diaphragm pumps, side channel pumps and submersible motor pumps for clean liquids, wastewater, dirty water and slurries, as well as complete systems such as vacuum pump systems, wastewater pumping systems and mobile chopping pumps. The company also specializes in manufacturer-independent maintenance and general overhaul of large wastewater centrifugal pumps from various manufacturers, including the reproduction of no longer available castings such as impellers, wear plates and shafts in small quantities using patterns. Production is carried out in grey cast iron, spheroidal graphite cast iron, bronze, cast steel, stainless steel and aluminium; diaphragm pumps are also available with rubber lining. Every repaired machine is run on the company's own test bench before delivery, with a test report on request. The company was founded in 1999 in Langenfeld and continues the product range of the DIA Pumpenfabrik Hammelrath & Schwenzer GmbH & Co. KG, founded in Düsseldorf in 1896.

Site
Langenfeld
Processes
Manufacture of centrifugal pumps (self-priming SZ/A, volute casing, single-stage, open impeller), Manufacture of centrifugal pumps in block design with electric motor SZ/GE, Manufacture of centrifugal pumps in block design with petrol or diesel engine SZ/GB+GD, Manufacture of self-priming channel impeller pumps SZK/SZR (single-channel, two-channel, sludge d, Manufacture of diaphragm pumps SM (oscillating positive displacement pump, flap valves), Manufacture of diaphragm pumps SL (ball valves, single-cylinder), Manufacture of diaphragm pumps SH (ball valves, one to three cylinders), Manufacture of side channel pumps SON/SRN (self-priming)
Materials
Grey cast iron, Spheroidal graphite cast iron, Bronze, Cast steel, Stainless steel, Aluminium, Rubber lining, Cast reproduction from patterns
Certificates
Test bench run before delivery, Test report on request, ISO 9001
Founded
1999 (pred
Industries
Wastewater/water treatment, Industrial pump technology, Drainage, Excavation pit/drainage water applications
  1. 01

    Consulting and design

  2. 02

    Cast reproduction of impellers, wear plates and shafts

  3. 03

    Manufacture of pumps and pump units

  4. 04

    Assembly and painting

  5. 05

    Test bench run with test report

  6. 06

    Service, spare parts supply and general overhaul

Materials & Processes

GJL

Grey cast iron

Base material for volute casings and pump parts of centrifugal pumps, channel impeller pumps and diaphragm pumps.

GJS

Spheroidal graphite cast iron

Material for heavily stressed casing and impeller components with contaminated and abrasive media.

Stahlguss

Cast steel

Used for highly stressed pump parts with abrasive and solids-laden liquids.

Bronze

Bronze

Material for corrosive media in centrifugal pumps and diaphragm pumps.

Edelstahl

Stainless steel

For pump components with corrosive and abrasive liquids.

Al

Aluminium

Material for diaphragm pumps of the SM series.

Gummi

Rubber lining

Wear-protection lining for diaphragm pumps with abrasive media such as sludge and suspensions.

Gussreproduktion

Cast reproduction from patterns

Reproduction of no longer available castings (impellers, wear plates, shafts) in small quantities.

Langenfeld Site

Langenfeld

DE

Headquarters, sales, manufacturing, service

Lot size
Single-unit production, small series
Materials
Grey cast iron, spheroidal graphite cast iron, bronze, cast steel, stainless steel, aluminium
  • Test bench for pumps

Pumps & Components

Self-priming centrifugal pump SZ
Self-priming centrifugal pump SZCentrifugal pumps · Wastewater technology
Diaphragm pump SME
Diaphragm pump SMEPositive displacement pumps · Excavation pit/drainage water
Channel impeller pump KWR/KRP
Channel impeller pump KWR/KRPChannel impeller pumps · Dirty water
Submersible motor pump SRKP
Submersible motor pump SRKPSubmersible motor pumps · Wastewater
Mobile chopping pump
Mobile chopping pumpSystem technology · Wastewater

Inside the production

Pump unit SEMA-S
Pump unit SEMA-S
Wastewater pumping system
Wastewater pumping system

Industries

Wastewater/water treatmentIndustrial pump technologyDrainageExcavation pit/drainage water applications

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of centrifugal pumps (self-priming SZ/A, volute casing, single-stage, open impeller)Engineering––––Grey cast iron, Spheroidal graphite cast iron, Bronze, Cast steel, Stainless steel
Manufacture of centrifugal pumps in block design with electric motor SZ/GEEngineering––––Grey cast iron, Spheroidal graphite cast iron, Bronze, Cast steel, Stainless steel
Manufacture of centrifugal pumps in block design with petrol or diesel engine SZ/GB+GDEngineering––––Grey cast iron, Spheroidal graphite cast iron, Bronze, Cast steel, Stainless steel
Manufacture of self-priming channel impeller pumps SZK/SZR (single-channel, two-channel, sludge dEngineering––––Grey cast iron, Spheroidal graphite cast iron, Bronze, Cast steel, Stainless steel
Manufacture of diaphragm pumps SM (oscillating positive displacement pump, flap valves)Engineering––––Grey cast iron, Aluminium, Bronze, Stainless steel
Manufacture of diaphragm pumps SL (ball valves, single-cylinder)Engineering––––Grey cast iron, Rubber lining
Manufacture of diaphragm pumps SH (ball valves, one to three cylinders)Engineering––––Grey cast iron, Rubber lining
Manufacture of side channel pumps SON/SRN (self-priming)Engineering–––––
Reproduction of castings (impellers, wear plates, shafts) using patterns forCasting––––Grey cast iron, Spheroidal graphite cast iron, Bronze, Cast steel, Stainless steel
Manufacturer-independent maintenance and general overhaul of wastewater centrifugal pumps incl.Testing–––––
Repair of pumps from all manufacturers (including third-party products), spare parts supply,Assembly–––––
Single-unit production of pumps and systems to customer specificationsEngineering–––––
System technology: vacuum pumping systems, wastewater pumping systems, mobile chopping pumps,Engineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test bench for pumps (test run before delivery, test report possible)––––Langenfeld

Additional services

Repairs of own products and third-party productsManufacturer-independent maintenance and general overhaul of wastewater centrifugal pumpsSpare parts supplyIndividual consultingProduct modification according to customer requirementsAccessory supply / complete solutionsSingle-unit production to customer specificationsReproduction of no longer available castings (impellers, wear plates, shafts)Test bench runs and test inspection/test reportVacuum pump systemsWastewater pumping systemsMobile chopping pumpsGroundwater systems (GVE) on request

Quality & Testing

All repaired machines are run on the company's own test bench before delivery; a test report is prepared on request. After the general overhaul, wear parts, bearings and clearances correspond to as-new condition or better.

EvidenceLangenfeld
Test bench run before delivery
Test report on request
ISO 9001

Company History

  1. 1896

    Foundation of the DIA Pumpenfabrik Hammelrath & Schwenzer GmbH & Co. KG on 1 June 1896 in Düsseldorf-Bilk.

  2. 1998

    Shareholders' resolution to liquidate; discontinuation of all sales activities as of 31.1.1999.

  3. 1999

    Foundation of DIA Pumpen GmbH on 1 February 1999 in Langenfeld by former employees; Georg Hoffmann appointed managing director; takeover of know-how, technical equipment and data processing as well as continuation of the entire product range.

  4. 2003

    Steadily increasing demand for maintenance and general overhaul of large wastewater pumps from various manufacturers; consistent focus on this segment.

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