Manufacturer of diamond tools – saw ropes, cutting discs, milling, grinding, and drilling tools for the stone industry
DIABÜ® Diamantwerkzeuge Heinz Büttner GmbH
35713 Eschenburg (Hirzenhain-Bhf.), GermanyNew on Amplifa
About DIABÜ® Diamantwerkzeuge
DIABÜ® Diamantwerkzeuge Heinz Büttner GmbH is a supplier to the stone processing industry and skilled crafts, having manufactured diamond tools for over 45 years. The product range includes diamond saw ropes for multi-wire, block, contour, and quarry saws, segmented cutting discs, gate and block saw blades, PKD saw blades, milling tools, grinding tools, and drilling tools (core drills Ø25–300 mm, ring segment drills Ø8–80 mm, hole saw and scribe drills). Production is based on powder metallurgy sintered diamond segments in cobalt alloys on steel carriers with rubber or plastic encapsulation; volumetrically operating cold presses and vacuum sintering plants are used, as well as vulcanization of the ropes. Customer industries include the stone processing industry, tombstone, kitchen, and furniture industry, skilled crafts, and construction industry (asphalt, concrete, reinforced concrete). In addition to new manufacturing, the company offers blade re-coating, optimization of on-site operating parameters, and custom tool development. The location is in Eschenburg (Hirzenhain-Bhf.), Hesse.
- Site
- Eschenburg
- Processes
- Manufacturing diamond saw ropes (sintered diamond beads, vulcanized), Manufacturing cutting discs (diamond circular saws, segmented, long tooth/short tooth/full rim,, Manufacturing grinding tools (grinding ribs, planetary grinding, grinding rollers, hand grinding, Manufacturing milling tools (round mills, surface mills, water jet mills, profile mills,, Manufacturing drilling tools (core drills Ø25–300 mm, ring segment core drills Ø8–80 mm,, Manufacturing PKD saw blades, Re-coating of saw blades with segments (Service), Granulating of bindings
- Materials
- Steel (Carrier rope, open spiral ropes), Diamond, Cobalt Alloy (Bead/Segment binding), Rubber (Encapsulation), Plastic (Construction plastics/Elastomers), PKD (polycrystalline diamond), Steel (open spiral ropes), Cobalt Alloy
- Certificates
- Integrated Quality Assurance
- Industries
- Stone Processing Industry, Tombstone Industry, Kitchen and Furniture Industry, Skilled Crafts, Construction Industry
- 01
Granulation of Bindings
- 02
Cold Pressing (volumetrically operating high-tech presses)
- 03
Vacuum Sintering
- 04
Welding Segments onto Tool Bodies
- 05
Vulcanization (Diamond Ropes)
- 06
Quality Assurance
- 07
Re-coating/On-site Service
Materials and Processes
Steel (open spiral ropes)
Carrier rope of the diamond saw ropes, ensures perfect rope rotation with pre-twisting.
Diamond
Sintered cutting layer of the beads and segments, specifically selected for load-bearing capacity and crystal structure.
Cobalt Alloy
Metallic binding of the beads and segments, modified for free-cutting properties.
PKD (polycrystalline diamond)
Cutting material of the PKD saw blades.
Rubber/Construction Plastics and Elastomers
Encapsulation of the saw ropes; protects the carrier rope and secures seating and flexibility of the beads.
Sites
Eschenburg (Hirzenhain-Bhf.)
DEHeadquarters and Production
- Materials
- Steel, Diamond, Cobalt Alloy, Rubber/Plastic, PKD
- Volumetrically operating high-tech cold presses
- Vacuum sintering plants
Components and Tools
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacturing diamond saw ropes (sintered diamond beads, vulcanized)Joining | – | – | – | – | Steel (open spiral ropes), Diamond, Metallic alloy (Cobalt alloy), Rubber, Plastic |
| Manufacturing cutting discs (diamond circular saws, segmented, long tooth/short tooth/full rim,Joining | – | – | – | – | Diamond, PKD |
| Manufacturing grinding tools (grinding ribs, planetary grinding, grinding rollers, hand grindingJoining | – | – | – | – | Diamond |
| Manufacturing milling tools (round mills, surface mills, water jet mills, profile mills,Joining | – | – | – | – | Diamond |
| Manufacturing drilling tools (core drills Ø25–300 mm, ring segment core drills Ø8–80 mm,Joining | – | – | – | – | Diamond |
| Manufacturing PKD saw bladesJoining | – | – | – | – | PKD |
| Re-coating of saw blades with segments (Service)Joining | – | – | – | – | Diamond |
| Granulating of bindingsJoining | – | – | – | – | Metallic binding |
| Cold pressing (volumetrically operating high-tech cold presses)Joining | – | – | – | – | Metallic binding, Diamond |
| Vacuum sintering technologyJoining | – | – | – | – | Metallic alloy, Diamond |
| Vulcanization (Diamond Ropes)Joining | – | – | – | – | Rubber, Plastic, Elastomers |
| Welding of segments/core drill ringsJoining | – | – | – | – | Diamond |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Volumetrically operating High-Tech Cold Presses | – | – | – | – | Eschenburg |
| Vacuum Sintering Plants | – | – | – | – | Eschenburg |
Additional services
Quality
Quality assurance integrated at all stages of production, with unbroken documentation of all manufacturing parameters and constant target-actual comparison, guarantees consistently high and reproducible quality.
| Evidence | Eschenburg (Hirzenhain-Bhf.) |
|---|---|
| Integrated Quality Assurance |
History
More than 45 years of experience in manufacturing diamond tools
First German manufacturer of vulcanized diamond ropes