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DIAMOND – Fertigung

Ultra-precise fiber optic components and connectors for photonics, high-power lasers, aerospace, medical technology and telecommunications.

DI

DIAMOND SA

Losone (CH) · Leinfelden-Echterdingen (DE)New on Amplifa

1958Founded
13.500 m²Production area Losone
2Sites (CH, DE)
ISO 5–7Cleanroom classes
0,017 dBMinimum insertion loss

About DIAMOND SA

DIAMOND SA is a Swiss manufacturer of ultra-precise fiber optic components headquartered in Losone. The company designs, manufactures and assembles fiber optic connectors, ferrules and cable assemblies entirely in-house, including the patented two-component ceramic ferrule with titanium insert. Vertical integration covers ceramic CIP/CIM, metal machining, plastic injection molding, cleanroom manufacturing (ISO 5–7), high purity cleaning, and an accredited test and calibration laboratory. Using the patented Active Core Alignment (ACA) process, sub-micron core alignment accuracies are achieved with insertion losses down to 0.017 dB. Founded in 1958 in Locarno as a specialist in the precision machining of ultra-hard materials such as ruby, sapphire, tungsten carbide and diamond, DIAMOND entered the fiber optic industry in 1979. The components are used in photonics, aerospace, medical technology, quantum technology, high-power laser applications, defense and telecommunications.

Site
Losone
Processes
Active Core Alignment (ACA), Cleanroom Manufacturing (ISO 5 - ISO 7) for Fiber Optic Assemblies, High Purity Cleaning, Testing and Calibration (accredited laboratory), Ceramic CIP/CIM (Ceramic Injection Molding / Cold Isostatic Pressing), Metal Machining, Plastic Molding (Injection Molding), Precision Machining of Ultra-Hard Materials
Materials
Technical Ceramics, Titanium, Plastic, Metal, Ruby, Sapphire, Tungsten Carbide, Diamond
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 9001, ISO 14001
Founded
1958
Industries
Photonics, Aerospace, Medical Technology, Industrial and Harsh Environments, High-Power Lasers, Quantum Technology
  1. 01

    Engineering and Design

  2. 02

    Ceramic CIP/CIM

  3. 03

    Metal Machining

  4. 04

    Plastic Injection Molding

  5. 05

    Cleanroom Manufacturing ISO 5–7

  6. 06

    Fiber and Cable Assembly

  7. 07

    Active Core Alignment (ACA)

  8. 08

    High Purity Cleaning

  9. 09

    Testing and Calibration

Materials & Processes

Cer

Technical Ceramics

High-precision ferrule bodies via CIP/CIM processes with minimal insertion loss.

Ti

Titanium

Insert in the two-component ferrule for stability and minimal insertion loss.

PS

Plastic

Injection molding of housing and component parts for connectors.

Me

Metal

Machining of metal parts for connectors and assemblies.

Al2O3

Ruby

Ultra-hard precision machining, the company's historical origin.

Sap

Sapphire

Ultra-hard precision machining, the company's historical origin.

WC

Tungsten Carbide

Ultra-hard precision machining, the company's historical origin.

Dia

Diamond

Ultra-hard precision machining, the company's historical origin.

Fib

Optical Fiber (Single-mode/Multimode)

Fiber and cable assembly for all application areas.

Sites

Standort Losone

Losone

CH

Headquarters (R&D, production, assembly, cleanrooms, test laboratory)

Materials
Ceramics, titanium, plastic, metal, optical fiber
  • Cleanroom ISO 5–7
  • Test and calibration laboratory
  • High Purity Cleaning
  • CIP/CIM ceramic manufacturing
  • Metal machining
  • Plastic injection molding

Leinfelden-Echterdingen

DE

Subsidiary DIAMOND GmbH

Components

Ferrule with Active Core Alignment (ACA)
Ferrule with Active Core Alignment (ACA)Machining · Photonics
PS+ High-Power Connector
PS+ High-Power ConnectorInjection molding · High-power lasers

Inside the production

Cleanroom manufacturing for fiber optic assemblies
Cleanroom manufacturing for fiber optic assemblies
Accredited test and calibration laboratory
Accredited test and calibration laboratory
High purity cleaning
High purity cleaning
CIP/CIM process: from raw material to high-precision component
CIP/CIM process: from raw material to high-precision component

Industries

PhotonicsAerospaceMedical TechnologyIndustrial and Harsh EnvironmentsHigh-Power LasersQuantum TechnologyDefenseTelecommunications (FTTH/FTTD)Semiconductor TechnologyAerospace/SpaceHigh Power (High-Power Lasers)Aviation and Aerospace

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Active Core Alignment (ACA)Joiningsubmicron–––Optical fiber, Ceramics, Titanium
Cleanroom Manufacturing (ISO 5 - ISO 7) for Fiber Optic AssembliesAssembly–––––
High Purity CleaningSurface–––––
Testing and Calibration (accredited laboratory)Testing–––––
Ceramic CIP/CIM (Ceramic Injection Molding / Cold Isostatic Pressing)Casting––––Technical Ceramics
Metal MachiningMachining––––Titanium, Metal
Plastic Molding (Injection Molding)Plastics––––Plastic
Precision Machining of Ultra-Hard MaterialsMachiningmicrometer range–––Ruby, Sapphire, Tungsten Carbide, Diamond
Fiber and Cable AssemblyAssembly––––Optical fiber
Expanded Beam Technology (Lensed Ferrule XB)Joining––––Optical fiber, Ceramics
High-/Low-Temperature InterconnectsJoining––––Optical fiber

Additional services

Fiber-Optic Design and Engineering (design)Vertical Integration: Ceramic CIP/CIM, Metal Machining, Plastic Injection MoldingCleanroom Manufacturing (ISO 5–ISO 7) for Fiber Optic AssembliesFiber and Cable AssemblyHigh Purity CleaningOwn Accredited Test and Calibration LaboratoryActive Core Alignment (ACA) Core CenteringCustom Adaptations / Special Solutions

Quality

DIAMOND operates under a quality management system certified to ISO 9001 since 1994 and runs an accredited in-house test and calibration laboratory. Cleanroom manufacturing to ISO 5–7 and high purity cleaning processes ensure the required component cleanliness.

EvidenceLosoneLeinfelden-Echterdingen
ISO 9001
ISO 14001

History

  1. 1958

    Founded in Locarno as a specialist in precision machining of ultra-hard materials; initially producing phonograph styluses

  2. 1979

    Entry into the fiber optic industry

  3. 1994

    ISO 9001 certification (21.12.1994, DIAMOND SA)

  4. 2010

    ISO 14001 certification (05.02.2010, DIAMOND SA)

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