Development and manufacturing of LED industrial luminaires for mechanical engineering, cleanrooms and industrial applications.
DIANA Electronic-Systeme GmbH
71409 Schwaikheim (Siemensstraße 2)New on Amplifa
About DIANA Electronic-Systeme
DIANA Electronic-Systeme GmbH is an independent family-owned company based in Schwaikheim near Stuttgart that develops and manufactures LED industrial luminaires for mechanical and plant engineering. The product range includes machine luminaires, signal luminaires, workstation luminaires, camera luminaires, pharmaceutical luminaires and UV process luminaires for adhesive curing; in addition, custom OEM LED solutions and retrofit systems are developed. The entire development and manufacturing process takes place at the Schwaikheim site: luminaire design, mechanical and electrical engineering, prototype construction, machining, SMT production, bonding, dispensing and potting technology as well as small and large series production. Materials used include stainless steel 1.4404 (V4A), borosilicate protective tubes, mineral glass and FDA-compliant plastics, especially for cleanroom and pharmaceutical applications. The products are used in industries such as pharmaceuticals, semiconductor manufacturing, packaging machinery, machine tools, the food and beverage industry, medical technology and industrial image processing. Since 2001, the company has, among other things, developed the world's first LED machine luminaire and has realized more than 5,000 LED solutions for industry.
- Site
- Schwaikheim
- Processes
- LED luminaire design and development (OEM development, prototype construction), Machining, SMT production, Bonding, dispensing and potting technology, Small and large series production of LED luminaires, Quality assurance (multi-stage quality control in accordance with ISO standards), LED development and OEM development, Luminaire design and mechanical/electrical engineering
- Materials
- Stainless steel 1.4404 (V4A), Borosilicate (protective tube), Mineral glass, FDA-compliant plastics, Thin-film circuit boards (flexible), Borosilicate, Flexible thin-film circuit boards
- Certificates
- ISO 9001:2015, UL certification (selected luminaires)
- Founded
- 1979
- Industries
- Mechanical and plant engineering, Pharmaceuticals, Cleanroom technology, Semiconductor manufacturing, Food and beverage industry, Biotechnology
- 01
Consulting and luminaire design
- 02
Mechanical and electrical engineering / OEM development
- 03
Prototype construction
- 04
Machining
- 05
SMT production
- 06
Bonding, dispensing and potting technology
- 07
Small and large series production
- 08
Quality assurance
Materials and Manufacturing Processes
Stainless steel 1.4404 (V4A)
Corrosion-resistant end caps and housings for hygienic cleanroom and pharmaceutical applications.
Borosilicate
Protective tube of the machine luminaires, which also withstands glowing chip impact.
Mineral glass
Covered, easy-to-clean luminaire cover for hygienic environments.
FDA-compliant plastics
Alternative to mineral glass where glass is not permitted.
Flexible thin-film circuit boards
Basis for flexible LED stripes with high flexibility.
Sites
Schwaikheim
DEDevelopment, production and administration
- Lot size
- Small to large series
- Materials
- Stainless steel 1.4404, borosilicate, mineral glass, plastics, LED components
- Machining
- SMT production
- Bonding, dispensing and potting technology
Luminaires and Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| LED luminaire design and development (OEM development, prototype construction)Engineering | – | – | – | – | LED components, Electronics |
| MachiningMachining | – | – | – | – | Stainless steel |
| SMT productionAssembly | – | – | – | – | Electronics, Circuit boards |
| Bonding, dispensing and potting technologyJoining | – | – | – | – | Adhesives, Casting compounds |
| Small and large series production of LED luminairesAssembly | – | – | – | Small series – Large series | Stainless steel, Mineral glass, Plastics, LED components |
| Quality assurance (multi-stage quality control in accordance with ISO standards)Testing | – | – | – | – | – |
Additional services
Reference customers
Quality and Certification
Every luminaire undergoes multi-stage quality control in accordance with ISO standards; for semiconductor manufacturing, the copy-exactly method with identical, documented batch production is used. The company is certified to ISO 9001:2015, and selected luminaires carry UL certification.
| Evidence | Schwaikheim |
|---|---|
| ISO 9001:2015 | |
| UL certification (selected luminaires) |
History
- 1979
Founded as a special developer of electronics for mechanical and plant engineering.
- 2000
The first LED luminaire leaves the company.
- 2001
Start of LED system offerings; world's first LED machine luminaire.
- 2003
First high-power LED luminaires; first provider of external LED drivers.
- 2004
Introduction of the onboard switching regulator (DOB).
- 2005
First UV LED luminaire for adhesive curing.
- 2006
First bi-color tube luminaire.
- 2007
Relocation from Hohenacker to Schwaikheim; first water-cooled LED luminaire; first LED stripes.
- 2008
First luminaires with ECO mode.
- 2009
First generation of LED plant grow lights.
- 2012
FOCUS OPEN design award for the gooseneck luminaire D65; radio-controlled workstation luminaire P64.
- 2014
First manufacturer of multi-color luminaires.
- 2019
UL certification of selected luminaires; introduction of IO-Link.
- 2020
FOCUS OPEN SPECIAL MENTION design award for signal tower S1.
- 2024
ISO 9001:2015 certification.