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dibalog – Fertigung

Develops and produces systems for load management, energy management and operating data acquisition for industry and commerce

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dibalog Betriebs- und Energiemanagement Systeme GmbH

Sinsheim (DE)New on Amplifa

over 30 yearsExperience (privately owned)
more than 1,000Installations worldwide
over 40 yearsExperience according to company information
1 locationSinsheim, Germany

System partner for energy management solutions

dibalog Betriebs- und Energiemanagement Systeme GmbH, based in Sinsheim, is a privately owned company with over 30 years of experience in energy optimization. The company develops and produces its systems entirely in Germany: these include the EnergyOptimizationSystem EOS for load management and peak load limiting as well as the EnergyAnalysisSystem EAS for energy management with operating data acquisition. The solutions comprise hardware and software including metering technology, data communication, software integration and installation – from concept development to complete systems with follow-up support, remote maintenance and software upkeep. The self-learning software incorporates external electricity markets into the optimization via price signals and automatically adapts to new production conditions. Further services include energy audits according to DIN EN 16247 and ISO 50001, electricity tax refunds according to SpaEfV, environmental management according to ISO 14001 and EMAS including CO2 accounting, CAL, SAT and TUS tests for thermal processes, and HACCP- and GDP-compliant temperature and humidity monitoring. Customers come from the metal industry and heat treatment technology, food production, the chemical and pharmaceutical industries, mechanical engineering, the automotive sector, hospitality, data centers, and energy and water utilities. More than 1,000 installations have been implemented worldwide, including at Gerster AG, Ferrum Edelstahlhärterei and CTB

Site
Sinsheim
Processes
Load management / peak load limiting (EOS EnergyOptimizationSystem), Energy management / operating data acquisition (EAS EnergyAnalysisSystem), Energy audit according to DIN EN 16247 / ISO 50001, Thermal process tests CAL (calibration), SAT (System Accuracy Test) and TUS (Temperature, Free load profile analysis, HACCP-compliant temperature and humidity monitoring / cold chain monitoring, Electricity tax refund / peak compensation according to SpaEfV and §9b StromStG, Environmental management according to ISO 14001 / EMAS incl. CO2 accounting
Materials
EnergyOptimizationSystem (EOS), EnergyAnalysisSystem (EAS), Energy audit according to DIN EN 16247 / ISO 50001, CAL, SAT and TUS tests, HACCP/GDP temperature and humidity monitoring, Electricity tax refund / peak compensation (SpaEfV, §9b StromStG), Environmental management ISO 14001 / EMAS, Transformer Technology
Certificates
Energy audit according to DIN EN 16247 / ISO 50001, ISO 50001 certification support, Environmental management ISO 14001 / EMAS, HACCP/GDP-compliant monitoring
Industries
Metal industry / heat treatment / heat treatment technology, Bakeries and large-scale catering kitchens, Food production, Hospitality and gastronomy, Rubber and plastics, Chemical and pharmaceutical industry
  1. 01

    Consulting and free load profile analysis

  2. 02

    Concept development and individual system development (research laboratory)

  3. 03

    Hardware production in Germany

  4. 04

    Software integration and metering technology

  5. 05

    Installation and commissioning (also during ongoing operations)

  6. 06

    Support, remote maintenance and software upkeep

  7. 07

    Training and seminars

Systems and Methods

EOS

EnergyOptimizationSystem (EOS)

Load management and peak load limiting for dynamic control of electrical consumers and reduction of grid charges.

EAS

EnergyAnalysisSystem (EAS)

Energy management with operating data acquisition for monitoring, analysis and visualization of energy flows, among other things for ISO 50001 certification.

AUDIT

Energy audit according to DIN EN 16247 / ISO 50001

Analysis of energy flows and processes with targeted measures and legally secure documentation.

CAL-SAT-TUS

CAL, SAT and TUS tests

Standards-compliant tests for heat treatment processes, digitally documented and audit-proof.

HACCP

HACCP/GDP temperature and humidity monitoring

Fully automatic temperature recording for cold chain monitoring and seamless quality documentation.

SPAEFV

Electricity tax refund / peak compensation (SpaEfV, §9b StromStG)

Automated processing of consumption data for legally secure application submission.

UMW

Environmental management ISO 14001 / EMAS

CO2 accounting incl. Scope 1-3 and integration into combined energy and environmental strategies.

TRAFO

Transformer Technology

Technology for transformers as part of the service portfolio.

Location

Sinsheim

DE

Headquarters (administration, development, production)

Materials
EOS and EAS systems, metering technology
  • Own research and development department
  • Production of hardware and software in Germany

Industries

Metal industry / heat treatment / heat treatment technologyBakeries and large-scale catering kitchensFood productionHospitality and gastronomyRubber and plasticsChemical and pharmaceutical industryRetail and logisticsEnergy and water utilitiesMechanical engineeringAutomotiveHospitals and administrative buildingsLaboratoriesData centers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Load management / peak load limiting (EOS EnergyOptimizationSystem)Engineering–––––
Energy management / operating data acquisition (EAS EnergyAnalysisSystem)Engineering–––––
Energy audit according to DIN EN 16247 / ISO 50001Testing–––––
Thermal process tests CAL (calibration), SAT (System Accuracy Test) and TUS (TemperatureTesting–––––
Free load profile analysisEngineering–––––
HACCP-compliant temperature and humidity monitoring / cold chain monitoringTesting–––––
Electricity tax refund / peak compensation according to SpaEfV and §9b StromStGEngineering–––––
Environmental management according to ISO 14001 / EMAS incl. CO2 accountingEngineering–––––
Fault message managementEngineering–––––
Predictive and preventive maintenanceEngineering–––––
Batch tracking (SC lot tracking)Engineering–––––
Transformer TechnologyEngineering–––––
System implementation incl. metering technology, data communication and software integrationEngineering–––––

Additional services

Load management / peak load limiting (EOS EnergyOptimizationSystem)Energy management with operating data acquisition (EAS EnergyAnalysisSystem)Energy consultingEnergy audit according to DIN EN 16247 / ISO 50001ISO 50001 certification supportEnvironmental management (ISO 14001, EMAS, CO2 accounting, Scope 1-3)Electricity tax refund / peak compensation (SpaEfV documentation)CAL, SAT and TUS tests for thermal processesHACCP/GDP-compliant temperature and humidity monitoringFault message managementPredictive and preventive maintenanceSC lot tracking (batch tracking)Charging infrastructure load distributionSubsidy consultingSystem implementation / installationSupport, remote maintenance and software upkeepEmployee training and seminarsFree load profile analysisTransformer Technology

Reference customers

CTB Trattamenti Termici (Italy)Gerster AG (Switzerland)Landgasthof LäuterhäusleFerrum EdelstahlhärtereiHärterei Gerster

Quality and Standards Compliance

Implementation is carried out in compliance with SOPs, HACCP and ISO 50001 with complete documentation; tests such as CAL, SAT and TUS are documented digitally, traceably and in an audit-proof manner.

EvidenceSinsheim
Energy audit according to DIN EN 16247 / ISO 50001
ISO 50001 certification support
Environmental management ISO 14001 / EMAS
HACCP/GDP-compliant monitoring
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