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Die Køje – Fertigung

Manufactory for knot-free Swiss stone pine furniture: beds, wardrobes, children's furniture and bedding made from 100% solid Swiss stone pine.

Die Køje Logo

DIE KOJE Christian Leidinger GmbH

Bludenz (Klarenbrunn Factory, Manufactory/Headquarters) · Bad Münstereifel (Friendship Store Eifel, Showroom)New on Amplifa

2012Founded (joinery roots: 1961)
20Employees
2Locations (Bludenz, Bad Münstereifel)
12 weeksFurniture delivery time (order-related production)
588 panelsPV system at the Bludenz site

About Die Køje

Die Køje is a Swiss stone pine bed manufactory from Bludenz in Vorarlberg, Austria. The company with around 20 employees produces beds, wardrobes, chests of drawers, bedside tables, children's furniture (baby cradle Jølle, cot Kajüte, side bed), bedding as well as small gift items from Swiss stone pine entirely in its own production. Only regional, untreated Swiss stone pine wood (Swiss pine) from Tyrol, South Tyrol and Styria is used, almost entirely from the Austrian Federal Forests. Production includes sawing on a multi-blade saw, planing, CNC milling of millimetre-precise joints and slots, gluing with water-based glue, final sanding, complete assembly and quality inspection before delivery. Typical features are knot-free surfaces, metal-free constructions with proprietary screws made of ash or maple wood, and complete wood utilisation down to chips and briquettes for the factory heating. Production takes place at the Klarenbrunn factory, an approximately 130-year-old revitalised former spinning mill, with its own PV system (588 panels) and plastic-free shipping in reusable wooden boxes. Delivery and assembly are carried out personally; in addition, there is a showroom in Bad Münstereifel (Eifel) as well as an own sleep system made of natural rubber, hornbeam, sheep's wool and cotton.

Site
Bludenz
Processes
Furniture production from Swiss stone pine (joinery), CNC milling (brackets, recesses, slots, bevels with millimetre precision), Sawing/ripping (multi-blade saw), Planing, Gluing (water-based glue, finger joints), Sanding / final sanding, Engraving, Assembly / delivery / installation at the customer's site
Materials
Swiss stone pine wood (Swiss pine), Ash wood (wooden screws), Maple wood (wooden screws for the side bed), Hornbeam slats (slatted frame), Natural rubber, Sheep's shorn wool, Cotton, Coconut fibres
Certificates
Complete assembly and inspection before delivery
Founded
2012
Employees
20
Industries
Furniture, Bedroom/Sleep systems, Children's furniture, Bedding, Gift items made of Swiss stone pine
  1. 01

    Delivery of solid Swiss stone pine wood from Southern and East Tyrol

  2. 02

    Sorting of boards for knots (visible area/inner area)

  3. 03

    Cutting on the multi-blade saw

  4. 04

    Planing (straight edges, right-angled corners)

  5. 05

    Cutting to size

  6. 06

    CNC milling of brackets, recesses, slots and bevels

  7. 07

    Gluing with water-based glue (finger joints)

  8. 08

    Final sanding

  9. 09

    Complete assembly and quality inspection

  10. 10

    Packaging in reusable wooden transport boxes

  11. 11

    Personal delivery and assembly at the customer's site

Materials and Processes

ZIRBE

Swiss stone pine wood (Swiss pine)

Solid, untreated alpine solid wood with a natural pine scent (pinosylvin), the core material of all furniture.

ESCHE

Ash wood

Material for the self-developed metal-free wooden screws of the children's furniture.

AHORN

Maple wood

Wooden screws for attaching the side bed to the parents' bed.

WEIßBUCHE

Hornbeam slats

Slats of the slatted frame in the Køje sleep system.

NK

Natural rubber

Core of the natural mattress and elastic body of the spring element.

WOLLE

Sheep's shorn wool / sheep's wool

Fill and quilted cover of the bedding; untreated felt for the cradle canopy of the Jølle.

BW

Cotton

Cover of mattresses and bedding made from natural materials.

KOKOS

Coconut fibres

Firmer side of the children's/cradle mattresses in combination with natural rubber.

LEINEN

Linen

Natural textile used in children's furniture and bedding.

LEIM-W

Water-based white glue (dispersion)

Bonding of furniture parts without solvent-based chemistry.

Locations

Standort Bludenz, Klarenbrunn Factory

Bludenz, Klarenbrunn Factory

AT

Manufactory, Production, Headquarters, Showroom

Lot size
Single-item and custom-made production
Materials
Swiss stone pine, ash, maple
  • CNC machine (milling machine)
  • Multi-blade saw
  • Planing machine
  • Extraction system
  • Briquetting press
  • PV system (588 panels)

Bad Münstereifel (Eifel)

DE

Friendship Store, Showroom (sales and consulting)

Products Made of Swiss Stone Pine

Swiss stone pine bed (knot-free, metal-free)
Swiss stone pine bed (knot-free, metal-free)Joinery/Solid wood construction · Furniture/Bedroom
Custom-made Swiss stone pine wardrobe
Custom-made Swiss stone pine wardrobeSolid wood, CNC milling · Furniture
Baby cradle Jølle
Baby cradle JølleSwiss stone pine, 100% metal-free · Children's furniture
Bread box made of Swiss stone pine
Bread box made of Swiss stone pineMade from offcuts · Gift items
Mattress of the sleep system
Mattress of the sleep systemNatural rubber, sheep's wool · Sleep systems
Underbed (mattress topper)
Underbed (mattress topper)Sheep's wool · Bedding

Inside the production

The Køje team
The Køje team
Production at the Klarenbrunn factory
Production at the Klarenbrunn factory
Knot-free Swiss stone pine furniture
Knot-free Swiss stone pine furniture
Craftsmanship from Austria
Craftsmanship from Austria

Industries

FurnitureBedroom/Sleep systemsChildren's furnitureBeddingGift items made of Swiss stone pine

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Furniture production from Swiss stone pine (joinery)Woodworking––––Swiss stone pine, Ash, Maple, Hornbeam
CNC milling (brackets, recesses, slots, bevels with millimetre precision)Machiningmillimetre-precise–––Swiss stone pine
Sawing/ripping (multi-blade saw)Machining––––Swiss stone pine
PlaningMachining––––Swiss stone pine
Gluing (water-based glue, finger joints)Joining––––Swiss stone pine
Sanding / final sandingSurface––––Swiss stone pine
EngravingSurface––––Swiss stone pine
Assembly / delivery / installation at the customer's siteAssembly––––Swiss stone pine
Custom-made production (wardrobes, chests of drawers to customer requirements)Engineering––––Swiss stone pine
Quality inspection (complete assembly and inspection before delivery)Testing––––Swiss stone pine
Briquetting of wood residues (heating of the Klarenbrunn factory)Other––––Swiss stone pine

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC machine (milling machine)–1––Bludenz, Klarenbrunn Factory
Multi-blade saw–1––Bludenz, Klarenbrunn Factory
Planing machine–1––Bludenz, Klarenbrunn Factory
Extraction system–1––Bludenz, Klarenbrunn Factory
Briquetting press–1––Bludenz, Klarenbrunn Factory
PV system (588 panels, own power generation)–588 panels––Bludenz, Klarenbrunn Factory

Additional services

personal delivery and assemblysleep consultingconfigurator/custom-made productionside bed rentalown electricity needs covered by PV system (588 panels)Own electricity / own power generationReusable wooden transport boxes instead of plastic packagingTrial sleeping at partner hotels

Quality

Every piece of furniture is completely assembled and inspected on the upper floor of the production facility before delivery; afterwards it is disassembled again for transport in reusable wooden boxes.

EvidenceBludenz
Complete assembly and inspection before delivery

History

  1. 1961

    Start of the joinery in grandpa Hans Leidinger's basement

  2. 2012

    Christian Leidinger founds Die Køje; first knot-free Swiss stone pine bed following herniated discs

  3. 2013

    AdWin – Vorarlberg advertising award

  4. 2017

    Move from the former Leidinger joinery to the Klarenbrunn factory (130-year-old former spinning mill) in Bludenz

  5. 2018

    Opening of the Friendship Store Bad Münstereifel (Eifel) – first shop outside Austria (November 2018)

  6. 2019

    German Design Award in Gold for the baby cradle Jølle

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