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Dieffenbacher – Fertigung

Manufactures press systems and turnkey plants for wood-based panels, composites, recycling and energy generation

Dieffenbacher Logo

DIEFFENBACHER GmbH Maschinen- und Anlagenbau

Eppingen · Leverkusen · Ötigheim · Bielefeld · Bludenz · Brno · Nastola · Shanghai · Windsor (Ontario)New on Amplifa

1873Founded
approx. 1,900Employees (group, 20 locations)
approx. 845Employees at the Eppingen site (2024)
20Production, service and sales locations
up to 360 barOperating pressure of process equipment

About Dieffenbacher

Dieffenbacher is a family-owned company founded in 1873, now in its fifth generation, headquartered in Eppingen (Baden-Württemberg) with a workforce of around 1,900 employees at approximately 20 locations worldwide. The company develops and manufactures hydraulic presses and complete production plants for the wood-based panel industry (particleboard, MDF, OSB, LVL, wood fiber insulation boards), for the forming of composites (SMC, LFT, HP-RTM, Ultra-RTM) and metals, as well as plants for recycling (waste wood, Fiber2Fiber and Waste2Product solutions) and energy generation (biomass power plants, waste heat boilers, heat recovery, process equipment up to 360 bar). In addition, cutting and stacking plants for SMC and prepreg (Fibercut, TopCut), MAIER size reduction technology from Bielefeld, and panel handling systems from Nastola, Finland, are offered. The EVORIS digitalization platform supports plant operators with monitoring, anomaly detection and maintenance management; the portfolio is rounded out by lifetime service, modernization, testing of hydraulic presses in accordance with DIN EN 693/289 as well as engineering and commissioning. Customers come from industries such as wood-based panels, automotive and aerospace, recycling, petrochemicals and energy supply.

Site
Eppingen
Processes
Complete plants for wood-based panels (particleboard, MDF, OSB, LVL, wood fiber insulation boards), Autoclave/press plants for composites (HP-RTM, Ultra-RTM, SMC, LFT molding, wet compression molding), Metal forming (press systems), Recycling plants (wood recycling, Waste2Product, Fiber2Fiber, size reduction, sorting), Energy plants (biomass power plants, waste heat boilers, heat recovery, HRSG), Cutting and stacking plants for SMC, prepreg and dry fiber semi-finished products (Fibercut,, Process plants and heat recovery (high-temperature boilers, shell-and-tube heat exchangers,, Digitalization solution EVORIS/CEBRO for press plants (monitoring, machine learning,
Materials
Bakelite (historical), SMC (Sheet Molding Compound), Prepreg, Fiber-reinforced plastic (FRP), Long-fiber reinforced thermoplastic (LFT/D-LFT), Wood (particleboard, MDF, OSB, LVL), Sheet Molding Compound, Long-Fiber Reinforced Thermoplastic (D-LFT)
Certificates
DIN EN 693 (testing of metal presses), DIN EN 289 (testing of composites presses), CE marking according to PED
Founded
1873
Employees
approx. 1,900
Industries
Wood-based panel industry (particleboard, MDF, OSB, LVL, wood fiber insulation, Composites and forming (automotive, aerospace), Metal forming, Recycling and waste recovery, Energy generation and waste heat utilization, Petrochemicals / chemicals
  1. 01

    Engineering and plant planning

  2. 02

    Manufacturing and toolmaking (Eppingen, Ötigheim, Nastola)

  3. 03

    Project management and procurement

  4. 04

    Assembly and commissioning

  5. 05

    Digitalization with EVORIS

  6. 06

    Lifetime service, maintenance and modernization

Materials and Processes

SMC

Sheet Molding Compound

Semi-finished material for automated cutting, stacking and pressing processes in the forming area.

LFT

Long-Fiber Reinforced Thermoplastic (D-LFT)

Processing in molding and tailored blank lines for local component reinforcement.

HP-RTM

HP-RTM / Ultra-RTM

High-pressure resin transfer molding including pressure-controlled Ultra-RTM for lightweight components.

FRP

Fiber-Reinforced Plastic (Prepreg, Carbon Fiber)

Processing in cutting and compression molding plants for automotive and aerospace.

Holz

Wood-Based Materials (Particleboard, MDF, OSB, LVL, Wood Fiber Insulation Board)

Complete plants from wood preparation to the continuous CPS+ press.

Altholz

Waste Wood and Industrial Scrap Wood

Used in size reduction, sorting and recycling plants (MAIER, Waste2Product).

Dampf

Superheated Steam, Gas Mixtures, Flue Gas

Media in process equipment and heat recovery systems up to 650 °C.

Biomasse

Biomass, Natural Gas, Hydrogen (H2-ready)

Fuels for energy plants such as biomass power plants and HRSG.

Locations

Eppingen

DE

Headquarters, production, engineering, administration

  • Hydraulic presses
  • Continuous press CPS+
  • Fibercut SMC cutting plant
  • TopCut cutting system
  • Z-Sifter

Leverkusen

DE

Branch office

Ötigheim

DE

Jung Werkzeugbau GmbH, press toolmaking

Bielefeld

DE

MAIER size reduction technology: wood preparation and material preparation

  • Drum chipper (MAIER)
  • Debarker
  • Sifter

Nastola

FI

DIEFFENBACHER Panelboard Oy: panel handling, sanding, sawing, packaging, gluing

  • Panel handling plants
  • Gluing systems

Bludenz

AT

DIEFFENBACHER Energy GmbH, energy headquarters

  • High-temperature boilers
  • High-pressure heat exchangers
  • Syngas cooler

Brno

CZ

DIEFFENBACHER CZ hydraulické lisy, production of hydraulic presses

Shanghai (Anting)

CN

Shanghai Wood-based Panel Machinery Co., Ltd., production

Windsor (Ontario)

CA

DIEFFENBACHER North America, Inc.

Plants and Components

EVORIS Start Center – Digitalization Platform
EVORIS Start Center – Digitalization PlatformSoftware · Forming
EVORIS Anomaly Detection
EVORIS Anomaly DetectionMonitoring · Forming
EVORIS Curve Analysis
EVORIS Curve AnalysisProcess analysis · Forming
EVORIS Maintenance Management
EVORIS Maintenance ManagementMaintenance management · Forming
EVORIS Hydraulic Monitoring
EVORIS Hydraulic MonitoringMonitoring · Hydraulic presses
EVORIS Energy Monitoring
EVORIS Energy MonitoringEnergy monitoring · Plants

Inside the production

Location map of the DIEFFENBACHER Group
Location map of the DIEFFENBACHER Group
EVORIS – digital platform for plants
EVORIS – digital platform for plants
Hydraulic Monitoring Schema
Hydraulic Monitoring Schema
EVORIS Logo
EVORIS Logo

Industries

Wood-based panel industry (particleboard, MDF, OSB, LVL, wood fiber insulationComposites and forming (automotive, aerospace)Metal formingRecycling and waste recoveryEnergy generation and waste heat utilizationPetrochemicals / chemicalsPellet and biomass industryForming/Composites (SMC, LFT, HP-RTM; automotive, aerospace)Petrochemicals / chemicals (process equipment)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Complete plants for wood-based panels (particleboard, MDF, OSB, LVL, wood fiber insulation boards)Casting/Assembly––––Particleboard, MDF, HDF, OSB, OSL, LVL, Wood fiber insulation boards
Autoclave/press plants for composites (HP-RTM, Ultra-RTM, SMC, LFT molding, wet compression molding)Plastics––––fiber-reinforced plastics, SMC, long-fiber reinforced thermoplastics (LFT), carbon fiber, thermoplastics
Metal forming (press systems)Forming–––––
Recycling plants (wood recycling, Waste2Product, Fiber2Fiber, size reduction, sorting)Other––––waste wood, industrial scrap wood, fiberboard recycling, various industrial waste
Energy plants (biomass power plants, waste heat boilers, heat recovery, HRSG)Other––––biomass, natural gas, hydrogen (H2-ready), flue gas, residual liquids
Cutting and stacking plants for SMC, prepreg and dry fiber semi-finished products (Fibercut,Plastics––––SMC, prepreg, dry fiber semi-finished products (dry fiber)
Process plants and heat recovery (high-temperature boilers, shell-and-tube heat exchangers,Other––––superheated steam, gas mixtures, air, condensate, flue gas
Digitalization solution EVORIS/CEBRO for press plants (monitoring, machine learning,Engineering–––––
Service, modernization and testing of press plants (accident prevention regulations inspectionTesting–––––
Toolmaking for press tools (Jung Werkzeugbau)Engineering–––––
Wood preparation/size reduction (MAIER chippers, drum chippers, debarker, sifter, flaking)Other––––wood, rubberwood, waste wood
Panel handling, sanding/sawing, stacking, packaging, gluing systems (DIEFFENBACHER PanelboardAssembly––––wood-based panels
Tailored Blank Line (Fibercon/Fiberforge) for locally reinforced thermoplastic componentsPlastics––––thermoplastics, carbon fiber
hp-RTM–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hydraulic pressDIEFFENBACHER––––
Continuous press (CPS+)DIEFFENBACHER CPS+––2015–
Steam generator (HRSG, vertical)DIEFFENBACHER (BERTSCHenergy) SGT-800 compatible HRSG2180 MWth total; 27 MW supplementary firing/boiler; 110 t/h steam; 61 bar(a); 510 °C; 11 MW–EnBW Stuttgart-Münster, Germany
Gas turbineSiemens SGT-800162 MWe–EnBW Stuttgart-Münster (project)
Cutting and stacking plant for SMC (Fibercut)DIEFFENBACHER Fibercut–up to 5 slitting circular knives; processing of small rolls and jumbo rolls–Eppingen
Cutting system for manual to semi-automatic operation (TopCut)DIEFFENBACHER TopCut–standard rolls 400 kg, optional jumbo up to 1,400 kg; minimum cutting distance approx. 40 mm–Eppingen
Preform center for HP-RTM linesDIEFFENBACHER––––
Z-Sifter (sieving technology)DIEFFENBACHER Z-Sifter––––
Drum chipper (MAIER)MAIER (Dieffenbacher Bielefeld)–––Bielefeld
Biomass power plantDIEFFENBACHER Energy–55 MW–MEDITE SMARTPLY (project)

Additional services

Lifetime service / after-sales (preventive & reactive)Modernization and plant expansionPlant relocationDigitalization with EVORIS (AI, monitoring)Trainings and seminarsProcess optimization / technology checksSpare parts service and stockpiling adviceTesting of hydraulic presses according to DIN EN 693 / DIN EN 289Project management, assembly, commissioningEngineering, planning, CE marking according to PEDRemote maintenance / Tele-Engineering Online Service (TEO)In-house pilot and test plants, R&D cooperations

Reference customers

Roseburg (USA)Autoneum Switzerland AG (Sevelen, CH)Rheinspan (Germersheim)Pfleiderer (Baruth)SKN (Rayong, Thailand)Daiken (Gore, New Zealand)SPF (Indralaya, Indonesia)Norbord (Inverness, Scotland)Sonae Arauco (Beeskow)Novopan (Quito, Ecuador)Placas do BrasilLuli (Shouguang, China)Starwood (Inegöl, Turkey)Fantoni (Osoppo, Italy)MLT (Torzhok, Russia)Wanhua (China)Unilin (Bazeilles, France)MEDITE SMARTPLYEnBW (Stuttgart-Münster)Ghamoud (Algeria)elkaWisewoods (Thailand)Sumatera Prima Fibreboard (Indonesia)De Sutter Frères (France)AraucoFletcher Building (New Zealand)GreenpanelUniboard (Canada)A Beautiful Family Plate Making Co. (China)NSPO/WESER (Egypt, MDF from date palms)

Quality and Testing

Dieffenbacher tests hydraulic presses and stamping presses of any manufacturer in accordance with DIN EN 693 (metal presses) and DIN EN 289 (composites presses) as part of the accident prevention regulations inspection. In addition, regular machine inspections, performance audits and the EVORIS monitoring system with anomaly detection are available.

EvidenceEppingen
DIN EN 693 (testing of metal presses)
DIN EN 289 (testing of composites presses)
CE marking according to PED

History

  1. 1873

    Jakob Dieffenbacher founds a factory for fruit, wine and edible oil presses including a metalworking shop in Eppingen.

  2. 1910

    Wilhelm and Friedrich Dieffenbacher join the company; the Heilbronner Straße plant is built and the company is renamed Maschinenbauanstalt J. Dieffenbacher-Söhne.

  3. 1914

    Conversion into a machine factory.

  4. 1925

    First hydraulic Bakelite presses for the plastics industry – the start of the composites business.

  5. 1952

    Albert and Gerhard Dieffenbacher take over the management.

  6. 1957

    Delivery of the first one-piece particleboard plant.

  7. 1990

    Presentation of the first continuous press.

  8. 2008

    Dieffenbacher Panelboard Oy (Nastola) joins the group.

  9. 2009

    B. MAIER Zerkleinerungstechnik (Bielefeld) joins the group.

  10. 2014

    Establishment of the recycling business division.

  11. 2015

    Presentation of the continuous press CPS+.

  12. 2016

    Christian Dieffenbacher joins the management board; development of the Tailored Blank Line (Fibercon/Fiberforge).

  13. 2019

    Christian Dieffenbacher takes over the CEO position from Wolf-Gerd Dieffenbacher.

  14. 2024

    Acquisition of know-how and core assets of BERTSCHenergy by DIEFFENBACHER Energy GmbH; Lukas Langer becomes CFO.

  15. 2026

    Lothar Fischer leaves the management board, Stefan Zipf becomes CTO; presentation of the pressure-controlled Ultra-RTM process.

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