Special machinery construction, automation and contract injection molding of plastic parts of the Dierenbach Group
Dierenbach Control GmbH
Insheim · Landau in der PfalzNew on Amplifa
About Dierenbach Control
Dierenbach Control GmbH (DControl), headquartered in Insheim in the Palatinate, is part of the Dierenbach Group with around 70 employees. The company realizes special machinery and automation solutions including robot integration and PLC programming (SIMATIC S7-1200), offers KNX electrical work for smart-home building technology, and manufactures its own counting scale ZW 2.0 with QM documentation derived to automotive requirements. Via the group company DK-Kunststofftechnik, contract injection molding of 1K and 2K parts is offered on 25 Arburg machines (50–220 t, up to approx. 420 g shot weight) across more than 3,000 m² – including sample parts, prototypes, small series and insert parts with Multilift. DK-Montagetechnik complements the value chain with assembly of subassemblies, ultrasonic welding and camera-based final inspection. Industries served include automotive, electrical engineering, household goods and building technology. Locations are Insheim (headquarters) and Landau in der Pfalz.
- Site
- Insheim
- Processes
- Special machinery construction / automation technology (robots, PLC programming SIMATIC S7-1200), KNX electrical work / smart home installation, Contract injection molding (1K and 2K injection molding), Sample parts / prototypes / small series, Insert parts with Multilift, Assembly work on individual subassemblies, Ultrasonic welding, Assembly of temperature sensors
- Materials
- PP, PE, PS, PA, PA6.6 GF30, PA6 PAFF, TPE, Trogamid T5000
- Certificates
- CAQ quality monitoring, Camera final inspection (OK/NOK), 3D measuring machine (optical measurement), ISO 9001
- Industries
- Automotive, Electrical engineering, Household goods, Building technology / Smart Home, Electrical, Building technology/Smart Home
- 01
Engineering / special machinery construction
- 02
Injection molding (1K/2K, insert parts)
- 03
Assembly / ultrasonic welding
- 04
Testing & metrology / final inspection
Materials and Processes
Polypropylene
Standard thermoplastic for technical and household applications in contract injection molding.
Polyethylene
Tough, chemical-resistant thermoplastic for a wide range of injection-molded parts.
Polystyrene
Stiff thermoplastic, among other things for household goods.
Polyamide
Engineering plastic for mechanically stressed parts.
Polyamide 6.6, 30 % glass-fiber reinforced
High-strength material for technically stressed components, e.g. automotive.
PA6 with filler
Filled polyamide for technical applications.
Thermoplastic elastomer
Soft component, also for 2K combinations.
Trogamid T5000
Special transparent polyamide for demanding visible parts.
ABS
Impact-resistant thermoplastic for housings and household goods.
Locations
Insheim
DEHeadquarters, DControl: special machinery construction, automation, metrology
- Materials
- Plastics
- Counting scale ZW 2.0
- 3D measuring machine
Landau in der Pfalz
DELocation of Dierenbach Control GmbH
DK-Kunststofftechnik
DEContract injection molding 1K/2K on more than 3,000 m²
- Part weight / size
- up to approx. 420 g shot weight
- Lot size
- Sample parts, prototypes, small series, series production
- Materials
- PP, PE, PS, PA, PA6.6 GF30, PA6 PAFF, TPE, Trogamid T5000, ABS
- 25 Arburg injection molding machines 50–220 t
- 10 machines with Multilift (320C–570C)
- ALS host computer system (Arburg)
DK-Montagetechnik
DEAssembly of subassemblies, ultrasonic welding, final inspection
- Materials
- Plastics
- Ultrasonic welding systems
- Camera final inspection (OK/NOK)
- Wincarat host computer system (Sage)
Parts and Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Special machinery construction / automation technology (robots, PLC programming SIMATIC S7-1200)Engineering | – | – | – | – | – |
| KNX electrical work / smart home installationAssembly | – | – | – | – | – |
| Contract injection molding (1K and 2K injection molding)Plastics | – | – | up to approx. 420g | – | PP, PE, PS, PA, PA6.6 GF30, PA6 PAFF, TPE, Trogamid T5000, ABS |
| Sample parts / prototypes / small seriesPlastics | – | – | – | – | PP, PE, PS, PA, PA6.6 GF30, PA6 PAFF, TPE, Trogamid T5000, ABS |
| Insert parts with MultiliftPlastics | – | – | – | – | – |
| Assembly work on individual subassembliesAssembly | – | – | – | – | – |
| Ultrasonic weldingJoining | – | – | – | – | – |
| Assembly of temperature sensorsAssembly | – | – | – | – | – |
| Final inspection with camera (automatic OK/NOK decision)Testing | – | – | – | – | – |
| 3D measuring machine, optical measurementTesting | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 1K and 2K Arburg injection molding machines 50t to 220t | Arburg | 25 | up to approx. 420g shot weight | – | – |
| Injection molding machines with Multilift (320C to 570C) | Arburg 320C-570C | 10 | – | – | – |
| 3D measuring machine | – | – | – | – | – |
| Counting scale ZW 2.0 (QM to automotive requirements) | DControl ZW 2.0 | – | – | – | – |
Additional services
Quality
Quality is monitored by a CAQ system; final inspection is performed camera-based with automatic OK/NOK decision. A 3D measuring machine is available for optical measurement; the counting scale ZW 2.0 derives the QM documentation to automotive requirements.
| Evidence | Insheim |
|---|---|
| CAQ quality monitoring | |
| Camera final inspection (OK/NOK) | |
| 3D measuring machine (optical measurement) | |
| ISO 9001 |