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DigitaLicht – Fertigung

Project-specific custom manufacturing and new development of LED lighting systems with a high level of in-house production depth in Germany.

DigitaLicht Logo

DigitaLicht AG

63579 Freigericht (Bernbach) · DENew on Amplifa

AG (stock corporation)Legal form
More than 45 yearsExperience in the lighting market
For more than 20 yearsDevelopment and manufacture of LED lighting systems
100 % GermanyManufacturing location

About DigitaLicht

DigitaLicht AG is a developer and manufacturer of LED lighting systems based in Freigericht (Bernbach), Hesse. The company can look back on more than 45 years of experience in the lighting market and has been manufacturing LED lighting systems for more than 20 years. Its speciality is project-specific custom manufacturing and new development: luminaires are manufactured individually and precisely to fit the on-site situation, not off the shelf. The level of in-house production depth is high – all mechanical machining is carried out entirely in-house, and the heart of the electronics production is a pick-and-place machine with stencil printer and reflow oven for the SMT assembly of circuit boards. Own PCB layouts are created in-house within a short time. In an electronics measurement laboratory, circuits are tested for EMC and electrical safety; a high-resolution PC-based thermal imaging camera analyses the thermal management of the circuit boards, and a spectroradiometer measures LEDs for colour point, colour temperature, spectral composition and brightness. As a partner of architects, electrical planners, lighting designers and lighting artists, the company accompanies projects from idea to delivery and beyond, including maintenance, servicing and repair – also of third-party products. Manufacturing takes place exclusively in Germany, preferably with regional suppliers.

Site
Freigericht (Bernbach)
Processes
Custom manufacturing of LED lighting systems, SMT assembly of circuit boards with stencil printer and reflow oven, Mechanical machining in-house, Electronics measurement laboratory: EMC and electrical safety testing, Thermal imaging analysis of the thermal management of circuit boards, Spectroradiometric measurement of LEDs (colour point, colour temperature, brightness), PCB layout / new development of circuits, Maintenance, servicing and repair of LED lighting systems (including third-party products)
Materials
Circuit boards/PCBs, LEDs, Metallic materials
Certificates
Electronics measurement laboratory (EMC, electrical safety), Thermal imaging analysis (thermal management), Spectroradiometric LED measurement, ISO 9001
Industries
Architectural lighting, Lighting design / light art, Electrical planning
  1. 01

    PCB layout / circuit development

  2. 02

    Mechanical machining

  3. 03

    SMT assembly (stencil printer, pick-and-place machine, reflow oven)

  4. 04

    Testing in the electronics measurement laboratory (EMC, electrical safety,

  5. 05

    Assembly of the lighting systems

  6. 06

    Delivery

  7. 07

    Maintenance, servicing, repair

Materials & Processes

PCB

Circuit boards/PCBs

Own layouts and SMT assembly form the electronic basis of the LED lighting systems.

LED

LEDs

LEDs measured by spectroradiometry with regard to colour point, colour temperature and brightness.

Metall

Metallic materials

Mechanical machining of luminaire components in-house.

Locations

Standort Freigericht (Bernbach)

Freigericht (Bernbach)

DE

Production / Administration

Materials
Circuit boards/PCBs, LEDs
  • Pick-and-place machine
  • Stencil printer
  • Reflow oven
  • PC-based thermal imaging camera (high-resolution)
  • Spectroradiometer

Products & Systems

Soundlight – LED lighting systems
Soundlight – LED lighting systemsCustom manufacturing · Lighting design/light art
zirkuLED – LED lighting systems
zirkuLED – LED lighting systemsCustom manufacturing · Architectural lighting

Inside the production

Production and administration in Freigericht (Bernbach)
Production and administration in Freigericht (Bernbach)

Industries

Architectural lightingLighting design / light artElectrical planning

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Custom manufacturing of LED lighting systemsAssembly––––Circuit boards/PCBs, LEDs
SMT assembly of circuit boards with stencil printer and reflow ovenAssembly––––Circuit boards/PCBs
Mechanical machining in-houseMachining–––––
Electronics measurement laboratory: EMC and electrical safety testingTesting–––––
Thermal imaging analysis of the thermal management of circuit boardsTesting–––––
Spectroradiometric measurement of LEDs (colour point, colour temperature, brightness)Testing–––––
PCB layout / new development of circuitsEngineering–––––
Maintenance, servicing and repair of LED lighting systems (including third-party products)Assembly–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Pick-and-place machine––––Freigericht Bernbach
Stencil printer––––Freigericht Bernbach
Reflow oven––––Freigericht Bernbach
PC-based thermal imaging camera (high-resolution)––––Freigericht Bernbach
Spectroradiometer––––Freigericht Bernbach

Additional services

Custom manufacturing of LED lighting systemsNew development of LED lighting systems (PCB layout)Mechanical machining / high level of in-house production depthAssembly (SMT: pick-and-place machine, stencil printer, reflow oven)EMC and electrical safety testing in the electronics measurement laboratoryThermal imaging analysis (thermal management)Spectroradiometric measurement of LEDsMaintenance and servicing of own projectsRepair of third-party productsProject support from planning to delivery

Quality & Testing Equipment

In the company's own electronics measurement laboratory, new circuits are tested for EMC and electrical safety. A high-resolution PC-based thermal imaging camera makes the thermal management of the circuit boards visible, and a spectroradiometer measures LEDs for colour point, colour temperature, spectral composition and brightness.

EvidenceFreigericht (Bernbach)
Electronics measurement laboratory (EMC, electrical safety)
Thermal imaging analysis (thermal management)
Spectroradiometric LED measurement
ISO 9001

History

  1. More than 45 years of experience in the lighting market

  2. Development and manufacture of LED lighting systems for more than 20 years

  3. 2012

    Launch of DigitaLicht AG as a brand/website (© 2012)

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