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DIOPTIC – Fertigung

Development of optical metrology, inspection systems, CGHs and infrared lenses for industry and research

DI

DIOPTIC GmbH

Weinheim, Germany · Rochester, NY, USANew on Amplifa

1999Founded
2Locations (Weinheim, Rochester)
Sub-µmAlignment accuracy of optical components
220 mmMax. CGH diameter
12"Max. inspection diameter (wafers)

About DIOPTIC

DIOPTIC GmbH was founded in 1999 by Jean-Michel Asfour in Weinheim and operates as a service provider and manufacturer in the field of optical metrology and photonics. Its range of services includes optical and optomechanical design, optical metrology, machine-vision systems, illumination optics, computer-generated holograms (CGH/DOE) for interferometric shape testing and laser beam shaping, as well as infrared lenses for the MWIR and NIR ranges. Proprietary product lines are the automated surface inspection systems ARGOS (classification according to ISO 10110-7 and MIL-PRF-13830B) and the wavefront inspection system WAVOS. Prototypes are produced through a competence network; samples and small series are manufactured in the in-house cleanroom, using glass and plastic as materials. Automated measurement and alignment systems achieve sub-micrometer accuracy, complemented by UV bonding and curing processes for fixing aligned components. Customers come from medical technology, metrology, optics/photonics, automotive, AR/VR, semiconductor and aerospace engineering, including ESA with the telescope projects Euclid and PLATO. Since 2023, the subsidiary DIOPTIC Inc. in Rochester, NY, has served the North American market. The quality management system is certified according to ISO 9001:2015 (TÜV SÜD).

Site
Weinheim
Processes
Optical metrology / custom inspection systems, Machine vision / image processing systems, Lens development (VIS, MWIR, NIR spectral ranges) up to small-series manufacturing in the cleanroom, Illumination optics development, Autocollimator angle measurement, Deflectometry (surface shape analysis), Laser triangulation (distance measurement, lens outlines), Optical Coherence Tomography (OCT) and interferometric sensors
Materials
Glass (optical components, discs, wafers), Plastic (optical components, protective windows, contact lenses), Glass, Plastic, Computer-Generated Holograms (CGH/DOE), Machine Vision, Infrared lenses, Automated measurement and alignment systems
Certificates
ISO 9001:2015, ISO 9001
Founded
1999
Industries
Medical technology, Metrology, Optics + Photonics, Automotive, AR/VR, Semiconductor industry
  1. 01

    Optical design (e.g. Synopsys CodeV)

  2. 02

    Feasibility study and engineering

  3. 03

    Manufacturing of CGHs and optical components (cleanroom, network)

  4. 04

    Alignment and positioning with sub-µm accuracy

  5. 05

    UV bonding and curing

  6. 06

    Quality inspection (interferometry, ARGOS, WAVOS)

  7. 07

    Assembly and integration into inspection systems

Materials & Processes

Glas

Glass

Used for optical components, discs, wafers and LIDAR end windows for surface and wavefront testing.

KST

Plastic

Used for optical components, protective windows and contact lenses in testing and characterization.

CGH

Computer-Generated Holograms (CGH/DOE)

Diffractive elements for interferometric shape testing of aspheres, spheres, cylinders and freeform surfaces as well as for laser beam shaping.

MVIS

Machine Vision

Image processing systems consisting of illumination, lens and camera for automated inspection and measurement tasks.

IR

Infrared lenses

High-performance lenses for cooled IR cameras in the 2,000–5,500 nm range, also available as SXGA series.

AUT

Automated measurement and alignment systems

Systems with robots, hexapods, piezo actuators and air-bearing tables for sub-micrometer positioning.

Locations

Standort Weinheim

Weinheim

DE

Headquarters, development, laboratory and cleanroom manufacturing (small series); planned new building with cleanroom

Lot size
Prototype to small series
Materials
Glass, plastic
  • Cleanroom for optics manufacturing and interferometry
  • ARGOS matrix 200
  • ARGOS nexus / nexus pro
  • WAVOS cover
  • Robotic systems for handling and sensor positioning
  • Hexapods and piezo actuators
  • Interferometer with Fizeau reference surface
  • Autocollimators
  • Deflectometers
  • Laser triangulation sensors
  • OCT and interferometric sensors

Rochester, NY

US

Subsidiary DIOPTIC Inc. (since 2023), sales and demo laboratory in the NextCorps building

  • Demo laboratory for ARGOS matrix surface inspection

Products & Components

ARGOS nexus pro surface inspection system
ARGOS nexus pro surface inspection systemAutomated surface inspection · Optics manufacturing
Inspection system for optical inspection
Inspection system for optical inspectionMachine Vision · Metrology
High-performance lenses (VIS, MWIR, NIR)
High-performance lenses (VIS, MWIR, NIR)Lens development · Optics/Photonics
Inspection system for IR optics (2,000–5,500 nm)
Inspection system for IR optics (2,000–5,500 nm)Wavefront and MTF testing · Optics/Photonics

Inside the production

Machine-vision systems in the laboratory
Machine-vision systems in the laboratory
Image processing applications
Image processing applications
Image processing technologies
Image processing technologies
Characterization of imaging systems
Characterization of imaging systems
Image-based inspection of contact lenses
Image-based inspection of contact lenses
Characterization of eyepieces for AR glasses
Characterization of eyepieces for AR glasses

Industries

Medical technologyMetrologyOptics + PhotonicsAutomotiveAR/VRSemiconductor industryAerospaceDefenseBiomedicineLaser/LIDAR technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Optical metrology / custom inspection systemsTesting––––Glass, Plastic
Machine vision / image processing systemsTesting–––––
Lens development (VIS, MWIR, NIR spectral ranges) up to small-series manufacturing in the cleanroomEngineering–––Prototype – Small seriesGlass, Plastic
Illumination optics developmentEngineering–––––
TestingSub-micrometer accuracy––––
Autocollimator angle measurementTesting–––––
Deflectometry (surface shape analysis)Testing–––––
Laser triangulation (distance measurement, lens outlines)Testing––––Glass
Optical Coherence Tomography (OCT) and interferometric sensorsTesting–––––
Wavefront measurement / Transmitted Wavefront DistortionTesting––––Glass, Plastic
Automated surface inspection (scratch/dig) according to ISO 10110-7 and MIL-PRF-13830BTestingDefect detection down to 1 µm / reproducibility down to 1.512" diameter (wafers)–entire production batchesGlass, Plastic
Testingsub-µm accuracyCGH diameter 220 mm–––
Laser beam shaping (DFNL, super-Gaussian intensity profiles, UV laser)Engineering–––––
UV bonding and curing processes for fixing optical components after alignmentJoiningSub-micrometer positioning––––
Sample development / prototype and small-series manufacturing in the in-house cleanroomAssembly–––Prototype – Small seriesGlass, Plastic
Characterization of eyepieces/AR glasses (distortion, MTF, correction matrix)Testing–––––
Testing and alignment of IR optics (2000 nm – 5500 nm, MTF and PSF)Testing–––––
Image-based inspection of contact lenses (thin-film interferences, drying time)Testing––––Plastic
Stray light simulationEngineering–––––

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
ARGOS matrix 200 surface inspection systemDIOPTIC ARGOS matrix 200–––Weinheim / Rochester
ARGOS matrix 400 surface inspection systemDIOPTIC ARGOS matrix 400–Inspection of micro-optics up to 12" diameter wafers––
ARGOS nexus / ARGOS nexus pro surface inspection systemDIOPTIC ARGOS nexus / nexus pro––––
WAVOS cover wavefront inspection system (flat/moderately curved samples)DIOPTIC WAVOS cover–––Weinheim
WAVOS cap wavefront inspection system with rotary table (360-degree inspection)DIOPTIC WAVOS cap–cylindrical samples, hemispheres, domes––
Robotic systems for handling and sensor positioning––––Weinheim
Hexapods and piezo actuators for high-precision alignment––Sub-micrometer accuracy––
Air-bearing systems, linear and rotation tables–––––
Interferometers (with Fizeau reference surface, CGH-compatible)––––Weinheim
Autocollimators for angle measurement–––––
Deflectometers–––––
Laser triangulation sensors–––––
OCT and interferometric sensors–––––
–––––Weinheim

Additional services

Optical metrologyMachine vision / image processing systemsLens development (optical and optomechanical design, e.g. with Synopsys CodeV)Illumination opticsAutomated measurement and alignment systems (robotics, hexapods, piezo actuators)Technology consulting and feasibility studiesSoftware developmentSmall-series manufacturing in the in-house cleanroomPrototype construction via competence networkManufacturing of computer-generated holograms (CGH/DOE)Development and sales of proprietary inspection systems (ARGOS, WAVOS) and infrared lensesTargets for calibration/characterizationAlignment and positioning with sub-micrometer accuracy (including UV bonding/curing processes)

Reference customers

BHS Technologies (RoboticScope microsurgery)ESA (space telescope Euclid, PLATO mission)Siemens (Glass@Service data eyewear)UVEX Arbeitsschutz GmbHFraunhofer FEPMax Planck Institute/Wendelstein 7-X (CGH-based endoscope alignment)

Quality

Quality assurance is carried out, among other methods, with interferometry, automated surface inspection according to ISO 10110-7 and MIL-PRF-13830B, and wavefront measurement; the quality management system is certified according to ISO 9001:2015 (TÜV SÜD).

EvidenceWeinheim
ISO 9001

Milestones

  1. 1999

    DIOPTIC GmbH founded by Jean-Michel Asfour in Weinheim

  2. 2012

    Market launch of the "Screeneye X" head-mounted display for sports

  3. 2013

    Acquisition of the infrared lens business from Opto System Technik

  4. 2014

    Development of a lens series with SXGA resolution for cooled infrared cameras

  5. 2015

    Market launch of the ARGOS surface inspection system at LASER World of Photonics, classification according to ISO 10110-7

  6. 2016

    Part of the Glass@Service consortium for the development of a data eyewear for the workplace; member of Optence

  7. 2017

    Positioning with five product groups: optical design, inspection systems, diffractive optics, infrared lenses, ARGOS

  8. 2018

    Development of CGHs for precision alignment of lens elements with sub-µm accuracy for the ESA space telescope "Euclid"

  9. 2019

    20th company anniversary

  10. 2020

    Market launch of the ARGOS matrix 200 inspection system for automated surface inspection according to ISO 10110-7

  11. 2021

    Market launch of the WAVOS wavefront inspection system, among other things for LIDAR end windows

  12. 2022

    Presentation of a CGH-based concept for testing the internal centering of aspheres at the HLEM

  13. 2023

    Founding of the subsidiary DIOPTIC Inc. in Rochester, NY, USA

  14. 2024

    Rebranding with new logo, new slogan and new website

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