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HDS Hydraulik – Fertigung

Manufacture of spiral hose lines and braided hose lines for high-pressure hydraulic applications

HDS Hydraulik Logo

Dipl.-Ing. H. Schulz HDS Hydraulik GmbH & Co. KG

Gummersbach (HDS-Nord) · Gummersbach (HDS-Süd) · Linz (AT) · Midvale, WA (AU) · Dalian (CN)New on Amplifa

1975Founded
5Locations in DE, AT, AU and CN
Nominal size 6 (1/4'') to 75 (3'')Hose line component size
100 %Pressure testing of all hose lines

About HDS Hydraulik

HDS Hydraulik has specialised since 1975 in the development and manufacture of spiral hose lines for high-pressure applications. At the headquarters in Gummersbach, spiral hose lines with safety fittings are produced, while braided hose lines are manufactured at the HDS-Süd branch. The in-house developed hose material with 4 or 6 spiral wire layers is available in various specifications for nominal sizes from 6 (1/4'') to 75 (3''), complemented by an extensive fitting range in any angle configurations and customised special solutions with various connection types. Manufacturing is fully documented with 100 % pressure testing and cleaning. The company also develops high-pressure fittings as well as machines for hose line processing and plans customer-supplied workshops including commissioning and personnel training. With subsidiaries in Austria, Australia and China as well as shop-in-shop workshops, customers are supplied worldwide; the focus is on OEM spare-parts strategies with original components.

Site
Gummersbach
Processes
Spiral hose lines with safety fittings (high pressure), Braided hose lines, Pressure testing (100% pressure testing), Cleaning of hose lines, Development of high-pressure fittings and machines for hose line processing, Planning of customer-supplied workshops (layout, machinery requirements, commissioning, staff, Spiral hose lines with safety fittings for the highest pressures, Development of high-pressure fittings
Materials
Spiral hose material with 4 spiral wire layers, Spiral hose material with 6 spiral wire layers, Spiral hose with 4 spiral wire layers, Spiral hose with 6 spiral wire layers, Braided hose
Certificates
DIN EN ISO 9001:2015, DIN EN ISO/IEC 14001:2015, DIN EN ISO 50001:2018, ISO 9001, ISO 14001, ISO 50001
Founded
1975
Industries
Mechanical engineering, Mobile excavators/construction machinery, Injection moulding machines, Special transporters
  1. 01

    Development of high-pressure fittings and processing machines

  2. 02

    Hose line assembly (spiral and braided hose lines)

  3. 03

    Cleaning

  4. 04

    100 % pressure testing

  5. 05

    Documented manufacturing and delivery

  6. 06

    Shop-in-shop workshops and service abroad

Materials and Processes

SP4

Spiral hose with 4 spiral wire layers

In-house developed hose material for high-pressure applications, available in various specifications.

SP6

Spiral hose with 6 spiral wire layers

High-strength hose material for the highest pressures in nominal sizes 6 to 75.

GEF

Braided hose

Hose material for braided hose lines, manufactured at the HDS-Süd location.

Locations

Standort Gummersbach (HDS-Nord)

Gummersbach (HDS-Nord)

DE

Headquarters: administration and production of spiral hose lines

Materials
Spiral hose with 4 or 6 spiral wire layers
Standort Gummersbach (HDS-Süd)

Gummersbach (HDS-Süd)

DE

Branch: administration and production of braided hose lines

Materials
Braided hose

Linz

AT

Subsidiary HDS Österreich GmbH, Dallingerstraße 17

Midvale, WA 6056

AU

Subsidiary HDS Hoses Australia Pty. Ltd., 34A Beaconsfield Ave

Dalian

CN

Subsidiary HDS Hoses Dalian Co. Ltd., Dalian Free Trade Zone

Components and Products

Spiral hose line for mobile excavators
Spiral hose line for mobile excavatorsHose line assembly · construction machinery
Spiral hose line for injection moulding machines
Spiral hose line for injection moulding machinesHose line assembly · injection moulding machines
Hydraulic lines for special transporters
Hydraulic lines for special transportersHose line assembly · special vehicles

Inside the production

Use in construction machinery
Use in construction machinery
Series equipment for mobile excavators
Series equipment for mobile excavators
Use in Australia
Use in Australia
Reference Caterpillar
Reference Caterpillar
Reference Liebherr
Reference Liebherr
Apprenticeship at HDS
Apprenticeship at HDS
Delivery area Germany
Delivery area Germany

Industries

Mechanical engineeringMobile excavators/construction machineryInjection moulding machinesSpecial transporters

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Spiral hose lines with safety fittings (high pressure)Assembly––––Hydraulic hose with 4 or 6 spiral wire layers
Braided hose linesAssembly––––Hydraulic hose
Pressure testing (100% pressure testing)Testing–––––
Cleaning of hose linesSurface–––––
Development of high-pressure fittings and machines for hose line processingEngineering–––––
Planning of customer-supplied workshops (layout, machinery requirements, commissioning, staffEngineering–––––

Additional services

Spiral hose lines with safety fittings for the highest pressuresBraided hose linesDevelopment of high-pressure fittingsSpecial solutions on customer request100% pressure testing and cleaning, fully documented manufacturingShop-in-shop workshops abroadPlanning of customer-supplied workshops incl. commissioning and personnel trainingSpare-parts strategy with original components (OEM focus)Apprenticeship training

Quality and Certification

HDS operates an integrated quality management system; every hose line is 100 % tested and cleaned, and manufacturing is fully documented. The management system is certified to DIN EN ISO 9001:2015, DIN EN ISO/IEC 14001:2015 and DIN EN ISO 50001:2018.

EvidenceGummersbach
ISO 9001
ISO 14001
ISO 50001

Company History

  1. 1975

    Founded as a specialist for high-pressure spiral hose lines

  2. 2020

    Recruitment of eight new apprentices with the support of the state of North Rhine-Westphalia and the European Social Fund

  3. 2023

    Recognised by the Cologne Chamber of Industry and Commerce (IHK) as one of the best training companies

  4. 2024

    Re-certification to ISO 9001:2015 as well as DIN EN ISO/IEC 14001:2015 and DIN EN ISO 50001:2018

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