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DIUNIS – Fertigung

Manufacturer of non-metallic die-cut gaskets, from standard rings to custom shapes per customer drawing.

DIUNIS Logo

DIUNIS Wilhelm Gärtner GmbH Stanztechnik

WuppertalNew on Amplifa

1922Founded
5–1,500 mmRing sizes of the gasket rings
Up to millions of piecesSeries production possible
Since April 2024Part of the KLINGER Group

Competence through Tradition

DIUNIS Wilhelm Gärtner GmbH is a specialized manufacturer of non-metallic gaskets based in Wuppertal. Founded in 1922, the company has been producing die-cut gaskets for over 80 years, from standard rings to geometric shapes per customer drawings, including Hollander, raccord, flange, meter, valve, radiator and heating gaskets. Gasket rings are die-cut in ring sizes from 5 mm to 1,500 mm; production is carried out in rubber and asbestos-free fiber and high-pressure gasket materials from leading manufacturers such as Reinz, Klinger, Frenzelit and Hecker, complemented by in-house material developments such as DIUNIT 85 Gas. An in-house toolmaking operation with CNC-controlled machine tools ensures flexibility and precision; all lot sizes are possible, from single-part production to large-scale series in the millions of pieces. Customers are found in thermal engineering, gearbox manufacturing, gas and water supply, and other industrial applications. Since April 2024, DIUNIS has been part of the international KLINGER Group.

Site
Wuppertal
Processes
Die-cutting / stamping of gaskets (gasket rings, geometric shapes per customer drawing), Toolmaking (in-house toolmaking for stamping tools, ring sizes 5 mm to 1,500 mm), Manufacture of die-cut parts and high-pressure gaskets (certified scope), Application engineering consulting / material selection, SPC-supported quality monitoring (computer-assisted statistical process control with calibrated, Application engineering consulting, Toolmaking (in-house), Material selection
Materials
Rubber, Asbestos-free fiber materials, Asbestos-free high-pressure gasket materials (manufacturer Reinz), Asbestos-free high-pressure gasket materials (manufacturer Klinger), Asbestos-free high-pressure gasket materials (manufacturer Frenzelit), Asbestos-free high-pressure gasket materials (manufacturer Hecker), DIUNIT 85 Gas (in-house material development for service connections of gas pipelines), DIUNIT 85 Gas (in-house material)
Certificates
ISO 9001:2015, ISO 9001
Founded
1922
Industries
Thermal engineering, Gearbox manufacturing, Gas/water supply, Industrial applications, Gas/water supply (meters, fittings)
  1. 01

    Application engineering consulting and material selection

  2. 02

    Toolmaking (in-house, CNC-controlled)

  3. 03

    Die-cutting of gaskets

  4. 04

    SPC-supported quality monitoring

  5. 05

    Just-in-time delivery

Materials

DIU

DIUNIT 85 Gas (in-house material)

In-house material development for gaskets in the field of service connections of gas pipelines.

HU

Rubber

Main material of the die-cut gaskets, with many years of processing experience.

AFW

Asbestos-free fiber materials

Processed for gaskets in industrial applications.

HDD

Asbestos-free high-pressure gasket materials (Reinz, Klinger, Frenzelit, Hecker)

Materials from leading manufacturers for the high-pressure gasket sector; recognized as a Reinz Premium Business Partner.

Location

Standort Wuppertal

Wuppertal

DE

Headquarters / Production

Lot size
Single parts to large-scale series in the millions of pieces
Materials
Rubber, asbestos-free fiber materials, high-pressure gasket materials, DIUNIT 85 Gas
  • CNC-controlled machine tools
  • Specialized die-cutting machinery (largely in-house developments)
  • In-house toolmaking

Products

Hollander and raccord gaskets
Hollander and raccord gasketsDie-cutting · Gas/water supply
Flange and housing gaskets
Flange and housing gasketsDie-cutting · Thermal engineering / gearbox manufacturing

Inside the production

DIN EN ISO 9001 certificate
DIN EN ISO 9001 certificate
Wuppertal location
Wuppertal location
Terms and Conditions
Terms and Conditions

Industries

Thermal engineeringGearbox manufacturingGas/water supplyIndustrial applicationsGas/water supply (meters, fittings)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Die-cutting / stamping of gaskets (gasket rings, geometric shapes per customer drawing)Forming–Gasket rings from 5 mm to 1,500 mm–Single-part production – Large-scale series in the millions ofRubber, asbestos-free fiber materials, asbestos-free high-pressure gasket materials (Reinz,, DIUNIT 85 Gas (in-house material)
Toolmaking (in-house toolmaking for stamping tools, ring sizes 5 mm to 1,500 mm)Engineering–Ring sizes between 5 mm and 1,500 mm––Steel (tool steel, implied)
Manufacture of die-cut parts and high-pressure gaskets (certified scope)Forming––––non-metallic materials
Application engineering consulting / material selectionEngineering––––Rubber, asbestos-free fiber materials
SPC-supported quality monitoring (computer-assisted statistical process control with calibratedTesting–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC-controlled machine tools (stamping operation)––––Wuppertal
Specialized die-cutting machinery (machinery park largely shaped by in-house developments)––––Wuppertal

Additional services

Application engineering consultingToolmaking (in-house)Material selectionProcess managementJust-in-time deliverySample submission within 24 hoursSPC quality assurance

Reference customers

Reinz (Premium Business Partner award)

Quality

Ongoing quality assurance begins at order acceptance; machine and process capabilities are verified before production. Upon customer request, continuous monitoring is performed using computer-assisted SPC with calibrated and verified measuring instruments, supported by a quality management system according to DIN EN ISO 9001:2015.

EvidenceWuppertal
ISO 9001

History

  1. 1922

    Founded as a technical wholesale business

  2. 1977

    DIUNIS emerged as a management buy-out by the Bauerfeld family

  3. 2024

    In April, integration into the KLINGER Group

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