Manufacturing, repair and modernization of GRP and plastic components for rail, wind power, chemicals and mechanical engineering
DK Dilba Kunststoffbau GmbH
24537 Neumünster, GermanyNew on Amplifa
About Us
DK Dilba Kunststoffbau GmbH in Neumünster (Schleswig-Holstein) specializes in the production, refurbishment and repair of plastic components made of glass-fiber reinforced plastic (GRP). The portfolio includes prototype construction, custom and one-off production, small-series production as well as the assembly of modules from in-house-made and externally produced parts. Processes used include hand lay-up lamination, vacuum forming and 3D printing; in-house molds for GRP components are built in-house. With its own paint booth, the company also performs painting, coating and surface sealing – including for parts not made of GRP – as well as sanding and filling. Customers include rail interiors (e.g. grab handle shell for the Italian railway), wind power, vehicle and mechanical engineering, container/tank and swimming pool construction, and the chemical industry. On-site work at the customer's premises is also part of the offering.
- Site
- Neumünster
- Processes
- Vacuum forming process, Hand lay-up lamination process (hand lay-up GRP), 3D printing, Sanding, Filling, Painting, Powder coating, Surface sealing
- Materials
- Glass-fiber reinforced plastic (GRP), Polyester resin, Epoxy resin, Polyamide, Glass fibers, Plastic (general), 3D printing, Hand lay-up lamination process
- Industries
- Rail interior/rail suppliers, Wind power, Chemical industry, Vehicle construction/caravans, Yacht outfitting/shipbuilding, Container and tank construction
- 01
Design support (hand drawing or CAD)
- 02
Mold making
- 03
Hand lay-up lamination / vacuum forming / 3D printing
- 04
Sanding and filling
- 05
Painting / powder coating / surface sealing
- 06
Assembly of modules
- 07
Packaging and delivery
Materials and Processes
Glass-fiber reinforced plastic (GRP)
Fiber-plastic composite of glass fibers and thermoset; main material for components, spare parts and repairs.
Polyester resin
Thermoset used as matrix resin for hand-laminated GRP components.
Epoxy resin
Thermoset used as matrix resin for high-strength GRP bonds.
Polyamide
Thermosetting base of glass-fiber reinforced plastic composites.
Glass fibers
Reinforcement fiber forming the basis of the GRP composite.
3D printing
Additive process for prototypes and models made of plastic.
Hand lay-up lamination process
Open lamination process for GRP components up to spinner and blade bearing parts for wind power.
Vacuum forming process
Process for the production of GRP molded parts.
Painting / powder coating
Surface finishing in an in-house paint booth, also for non-GRP parts.
Locations
Neumünster
DEProduction and Administration
- Lot size
- Prototypes, one-off and custom production, small series
- Materials
- GRP, polyester resin, epoxy resin, polyamide, plastic
- Paint booth
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Vacuum forming processPlastics | – | – | – | – | GRP, plastic |
| Hand lay-up lamination process (hand lay-up GRP)Plastics | – | – | – | – | GRP, glass fibers, polyester resin, epoxy resin |
| 3D printingAdditive | – | – | – | – | plastic |
| SandingSurface | – | – | – | – | plastic, GRP |
| FillingSurface | – | – | – | – | plastic, GRP |
| PaintingSurface | – | – | – | – | plastic, GRP |
| Powder coatingSurface | – | – | – | – | plastic |
| Surface sealingSurface | – | – | – | – | plastic, GRP |
| Assembly of modules (in-house-made and externally produced parts)Assembly | – | – | – | – | plastic, GRP |
| Mold making for GRP componentsEngineering | – | – | – | – | plastic, GRP |
| Prototype construction, custom and one-off production, small seriesPlastics | – | – | – | – | GRP, plastic |
| Repair and modernization of plastic componentsPlastics | – | – | – | – | GRP, plastic |
| Packaging and deliveryAssembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Paint booth | – | 1 | – | – | Neumünster |
Additional services
Reference customers