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DLB – Fertigung

Manufacturer of wires, stranded wires, strands and ropes made of copper and copper alloys

DLB Logo

DLB Draht und Litzen GmbH

Berlin · OberviechtachNew on Amplifa

Berlin, HRB 44590 (AG Charlottenburg)Register court and number
GmbHLegal form
25 yearsDevelopment of quality products for the market
Copper and copper alloysMaterials

About DLB Draht und Litzen GmbH

DLB Draht und Litzen GmbH is a manufacturer of high-quality wires, stranded wires, strands and ropes made of copper and copper alloys, with headquarters and production site in Berlin. Manufacturing includes wire drawing in heavy-drawing and medium-drawing with induction annealing, multi-wire drawing, electroplated wire tinning, roll compaction (Einbügeln), as well as stranding and bunching on machines of types 630 to 1250. The product range extends from single wires through bunch strands, concentric strands (Unilay, True Concentric) and semi-concentric strands to ropes and strands made of copper alloys for high tensile loads. Customers are national and international companies from the automotive industry, domestic appliance engineering, energy generation and photovoltaics, mechanical engineering, and telecommunications, marine and railway technology. As part of the medium-sized corporate group comprising BEHG Holding AG, KBE Elektrotechnik GmbH and DLB Oberviechtach GmbH & Co. KG, the company manufactures with tight production tolerances and has been developing customer-specific quality products for 25 years. For applications and offers: offers exclusively to business customers.

Site
Berlin
Processes
Wire drawing (heavy drawing), Wire drawing (medium drawing, single-wire drawing with induction annealing), Multi-wire drawing, Electroplated surface coating (wire tinning), Roll compaction (Einbügeln), Stranding (types 630, 800, 1000, 1250), Bunching (types 630, 800, 1000, 1250), Twist-free tubular bunching
Materials
Copper, Copper alloys, Tin (tinning)
Certificates
IATF 16949, IATF 16949 (validated by external audits by TÜV Rheinland)
Industries
Automotive industry, Photovoltaics / alternative energy generation, Domestic appliance engineering, Information and communications industry, Energy generation, Industrial and mechanical engineering
  1. 01

    Wire drawing (heavy drawing, medium drawing, multi-wire drawing)

  2. 02

    Induction annealing

  3. 03

    Electroplated wire tinning

  4. 04

    Roll compaction (Einbügeln)

  5. 05

    Stranding and bunching

  6. 06

    Quality inspection in the in-house laboratory

  7. 07

    Winding onto spools and containers

Materials and processes

Cu

Copper

Base material for wires, strands and ropes with tight tolerance fields for diameter and resistance.

CuLeg

Copper alloys

Used for strands with higher requirements, especially in medium drawing with induction annealing.

Sn

Tin (tinning)

Electroplated surface coating for tinning of the wire with uniform layer thicknesses.

Locations

Standort Berlin

Berlin

DE

Headquarters and production site (wire and strand manufacturer)

Materials
Copper, copper alloys
  • Heavy-drawing line
  • Multi-wire drawing lines
  • Medium drawing (single-wire drawing line with induction annealing)
  • Electroplated surface coating line for wire tinning
  • Roll compaction, stranding and bunching machines types 630, 800, 1000, 1250
  • Twist-free tubular bunching line
  • Tension-controlled driven pay-off technology
  • In-house laboratory

Oberviechtach

DE

Production site of DLB Oberviechtach GmbH & Co. KG (wire and strand manufacturer)

Materials
Copper, copper alloys

Components

Strands
StrandsStranding · Automotive and electrical industry
Bunch strands
Bunch strandsStranding · Mechanical engineering
Bunch strands (detail)
Bunch strands (detail)Stranding · Domestic appliance engineering
Product range
Product rangeWire drawing · Energy generation

Inside the production

Manufacturing
Manufacturing
Quality assurance
Quality assurance
Philosophy
Philosophy
Team
Team

Industries

Automotive industryPhotovoltaics / alternative energy generationDomestic appliance engineeringInformation and communications industryEnergy generationIndustrial and mechanical engineeringTelecommunications industry (submarine, offshore and aerial cables)RoboticsMarine technologyRailway technologyInstallation and communications technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Wire drawing (heavy drawing)Forming––––Copper, Copper alloys
Wire drawing (medium drawing, single-wire drawing with induction annealing)Forming––––Copper alloys
Multi-wire drawingForming––––Copper, Copper alloys
Electroplated surface coating (wire tinning)Surface––––Copper, Copper alloys
Roll compaction (Einbügeln)Forming––––Copper, Copper alloys
Stranding (types 630, 800, 1000, 1250)Forming––––Copper, Copper alloys
Bunching (types 630, 800, 1000, 1250)Forming––––Copper, Copper alloys
Twist-free tubular bunchingForming––––Copper, Copper alloys
Induction annealingHeat treatment––––Copper alloys
Testing (optical, mechanical, electrical and chemical tests in the in-house laboratory)Testing–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Heavy-drawing line––––Berlin
Electroplated surface coating line for wire tinning––––Berlin
Multi-wire drawing line––––Berlin
Medium drawing (single-wire drawing line with induction annealing)––––Berlin
Roll compaction, stranding and bunching machine (type 630)630–––Berlin
Roll compaction, stranding and bunching machine (type 800)800–––Berlin
Roll compaction, stranding and bunching machine (type 1000)1000–––Berlin
Roll compaction, stranding and bunching machine (type 1250)1250–––Berlin
Twist-free tubular bunching line––––Berlin
Tension-controlled driven pay-off technology––––Berlin

Additional services

Test marks/inspection certificate in accordance with DIN EN 10204-3.1In-house laboratory (optical, mechanical, electrical, chemical tests)Customer-specific test proceduresDevelopment of customer-specific products

Quality

Regular process and product inspections are carried out by specialized personnel with modern measuring equipment in the in-house laboratory, including optical, mechanical, electrical and chemical tests as well as customer-specific test procedures. Results are documented on request in an inspection certificate in accordance with DIN EN 10204-3.1.

EvidenceBerlinOberviechtach
IATF 16949 (validated by external audits by TÜV Rheinland)

History

  1. 25 years of successful development of quality products for the market

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