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DMG – Fertigung

Consumables and accessories for die-making and the packaging industry as well as technical foams, seals and acoustic elements

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DMG Gustke GmbH

Leverkusen (headquarters, sales, production) · Detmold (production of rotary half shells) · Rubber production facility (USA)New on Amplifa

1991Founded
3 locations (Leverkusen, Detmold, USA)Locations
Ø487 mmMax. rotary half shell size
0.5–60 mmMaterial thicknesses of ejector materials

About DMG Gustke

DMG Gustke GmbH, headquartered in Leverkusen, manufactures consumables and accessories for the paper-processing packaging industry, including ejector materials, profile rubbers, makeready materials, plotting materials, die-cutting tools, die-cutting machine accessories and printing supplies. At its Detmold production facility, the company produces wooden half shells (rotary half shells) for rotary die-making in sizes up to Ø487 mm. Other business areas include technical foams as well as seals and insulation for equipment, machinery and production lines, insulation for automotive manufacturing including filters for ventilation systems, and custom acoustic elements and room acoustics solutions. Materials processed include rubber and foams as well as wood, triplex, magnetic sheet and steel makeready strip. The product range covers material thicknesses from 0.5 to 60 mm and hardnesses from 15 to 75 Shore A, partly self-adhesive. Customers are supplied in multiple languages (German, English, Spanish, French) via an online shop with ERP integration.

Site
Leverkusen
Processes
Production of rotary half shells (wooden half shells for rotary die-making), Production of carrier materials for rotary packaging manufacturing, Manufacture of consumables for the paper-processing packaging industry, Carrier materials for rotary packaging manufacturing, Seals and insulation, Acoustic elements / room acoustics, Shop with ERP integration (quotation and order creation)
Materials
Cellular Vulkollan, Foam rubber, Cellular rubber EP (EPDM), Rotary rubber, Neoprene CR, Rubber cork, Foam material, Triplex
Founded
1991
Industries
Die-making, Packaging industry, Print shops, Automotive, Mechanical and plant engineering, Acoustics & noise protection
  1. 01

    Material selection and warehousing

  2. 02

    Cutting (die-cutting, cutting)

  3. 03

    Production of rotary half shells in Detmold

  4. 04

    Production of carrier materials for rotary packaging manufacturing

  5. 05

    Assembly

  6. 06

    Distribution via online shop with ERP integration

Materials

ZVK

Cellular Vulkollan

Ejector material for die-making in various thicknesses and hardnesses.

Moos

Foam rubber

Elastic ejector material, available with or without skin.

EPDM

Cellular rubber EP (EPDM)

Cellular rubber with or without skin for ejectors and seals.

RG

Rotary rubber

Rubber material for applications in rotary die-making.

CR

Neoprene CR

Chloroprene rubber for ejector and sealing applications.

GK

Rubber cork

Combination of rubber and cork as an ejector material.

Schaum

Foam material

Technical foams for seals, insulation and acoustics.

Zell

Cellular rubber 497

Cellular rubber as ejector material for die-making.

Triplex

Triplex

Plotting material in thicknesses from 75 to 140 µm.

Mag

Magnetic sheet

Magnetic sheet as plotting material.

Stahlband

Steel makeready strip

For producing transitions on channel grooves in die-making.

Holz

Wood

Material for the production of rotary half shells.

Locations

Standort Leverkusen

Leverkusen

DE

Headquarters / Sales / Production

Materials
Plastics, rubber, foams
Standort Detmold

Detmold

DE

Production facility for rotary half shells

Materials
Wood
  • Machines for producing rotary half shells Ø360–390 mm (since 2017)
  • Machines for producing rotary half shells Ø487 mm (since 2018)

Rubber production facility (USA)

US

Rubber production facility

Materials
Rubber

Product Groups

Cellular Vulkollan ejector material
Cellular Vulkollan ejector materialCut to size · Die-making
Foam rubber
Foam rubberCut to size · Die-making
Cellular rubber EP
Cellular rubber EPCut to size · Die-making
Rotary rubber
Rotary rubberRubber · Rotary die-making
Cellular rubber 497
Cellular rubber 497Cut to size · Die-making
Rotary half shells
Rotary half shellsWood processing · Rotary die-making
Speed X
Speed XEjector material · Packaging industry
Speed Eject
Speed EjectEjector material · Packaging industry
EPH
EPHEjector material · Die-making
Ejection pins
Ejection pinsDie-cutting machine accessories · Packaging industry
Die-cutting tools
Die-cutting toolsTools · Die-making
Printing supplies
Printing suppliesConsumables · Print shops
Die-cutting machine accessories
Die-cutting machine accessoriesAccessories · Packaging industry

Inside the production

Ejector materials
Ejector materials
Plotting materials
Plotting materials
Counter makeready plates
Counter makeready plates
Lines
Lines
Round hole punches
Round hole punches
Holding points
Holding points
Rule separation
Rule separation
Vossen Tape dispenser
Vossen Tape dispenser
Manufacturing
Manufacturing

Industries

Die-makingPackaging industryPrint shopsAutomotiveMechanical and plant engineeringAcoustics & noise protectionAcoustics & noise protection

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of rotary half shells (wooden half shells for rotary die-making)Joining–Ø487 mm––Wood
Production of carrier materials for rotary packaging manufacturingAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machines for producing rotary half shells Ø487 mm––––Detmold
Machines for producing rotary half shells Ø360-390 mm––––Detmold

Additional services

Manufacture of consumables for the paper-processing packaging industryCarrier materials for rotary packaging manufacturingSeals and insulationAcoustic elements / room acousticsShop with ERP integration (quotation and order creation)

Company History

  1. 1991

    Founded as DMG Menakker & Gustke GbR by Marcus Gustke and Dominik Menakker in Leverkusen; initial focus on all matters concerning die manufacturers.

  2. 1996

    Renamed DMG Menakker & Gustke GmbH, relocation to Burscheid and expansion of the offering for print shops.

  3. 2008

    Acquisition of a rubber production facility in the USA, departure of Dominik Menakker, renaming to DMG Gustke GmbH.

  4. 2014

    Introduction of the business areas technical foams, noise protection and automotive.

  5. 2015

    Relocation to Leverkusen at Quettinger Straße 214; continuous expansion of the machine park in the areas of embossing, die-cutting and cutting.

  6. 2016

    Acquisition of another production facility in Detmold; production of wooden half shells for rotary die-making.

  7. 2017

    Investment in machines for producing rotary half shells in sizes Ø360–390 mm in Detmold.

  8. 2018

    Investment in machines for producing rotary half shells of size Ø487 mm.

  9. 2019

    Acquisition of another production facility in Detmold; production of wooden half shells; introduction of a new ERP system.

  10. 2024

    Launch of the new online shop with domain change from www.dmg-gmbh.de to www.dmg.de; shop inquiries are created directly in the ERP as quotations and orders.

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