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DMG MORI – Fertigung

DMG MORI develops and manufactures CNC machine tools for turning, milling, laser, ultrasonic and additive manufacturing.

DMG MORI Logo

DMG MORI AKTIENGESELLSCHAFT

Davis (US) · Pfronten · Seebach · Bielefeld · Idar-Oberstein · Bergamo · Tortona · Pleszew · Iga · Nara · Isehara · Nagaoka · TianjinNew on Amplifa

2000Davis campus founded as R&D division of Mori Seiki
approx. 13,500Employees (Group, Global One Company)
14Production sites worldwide
up to 100 machines/monthDavis production capacity
221,000 sq ftDavis company premises (approx. 20,500 m²)

About DMG MORI

DMG MORI is a globally active manufacturer of cutting machine tools and, as a 'Global One Company', is represented with around 13,500 employees in 79 countries. The portfolio comprises universal turning centers, turn & mill machines, 3- and 5-axis machining centers as well as the technology lines ULTRASONIC (machining of hard-brittle materials), LASERTEC (laser precision machining), additive manufacturing (SLM and DED, also hybrid) and grinding machines. Production takes place at 14 production sites in Germany, Italy, Poland, the USA, Japan and China. The North American production site Davis (DMG MORI Manufacturing USA) manufactures up to 100 machines per month with 100 % carbon-neutral production. Target industries are aerospace, medical technology, semiconductors/electronics, tool and die making, automotive/mobility and energy. The offering also includes automation (Robo2Go, PH Cell, AMR, MATRIS, IMTR), digitalization solutions (CELOS, Technology Cycles, DMG MORI Messenger), training, maintenance, spindle rebuild and spare parts service.

Site
Davis
Processes
Universal Turning, Turn & Mill (6-sided complete machining), 5-axis simultaneous milling, Ultrasonic machining (grinding, milling, drilling of hard-brittle materials), Laser machining (LASERTEC Shape / PrecisionTool / PowerDrill), Additive manufacturing – SLM (Selective Laser Melting, powder bed), Additive manufacturing – DED (laser deposition welding with powder nozzle, hybrid), Grinding (internal, external, surface, cylindrical grinding)
Materials
Non-ferrous metals, Steel, Stainless steel (Stainless steel), High-strength alloys, Aluminium, Titanium, Hardened steel, Glass
Certificates
At least 100 test run hours per machine
Employees
approx. 13,500
Industries
Aerospace, Medical technology, Semiconductors/Electronics, Tool and die making, Automotive/Mobility, Energy
  1. 01

    Engineering and machine design

  2. 02

    Sheet metal and control cabinet manufacturing (in-house)

  3. 03

    Machining and component manufacturing

  4. 04

    Automation and software integration

  5. 05

    Assembly and final inspection (at least 100 test run hours)

  6. 06

    Service, maintenance, spare parts and spindle rebuild

Materials and Processes

St

Steel

Base material for turning and milling machining across the entire machine portfolio.

EdS

Stainless steel

Machining with high demands on corrosion resistance.

Al

Aluminium

Lightweight components for aerospace and medical technology.

Ti

Titanium

High-strength alloys for aerospace applications.

Ultraschall

ULTRASONIC machining

Ultrasonic-assisted machining of hard-brittle materials such as ceramics, glass, silicon and zirconium oxide down to Ra ≤ 0.1 µm.

LASERTEC

Laser machining

Femtosecond laser ablation and laser drilling for tool steel, carbide, diamond and glass.

SLM

Additive manufacturing (SLM)

Selective laser melting in the powder bed for components up to 300 x 300 x 300 mm.

DED

Additive manufacturing (DED, hybrid)

Laser deposition welding combined with milling, also as a hybrid process for workpiece weights up to 2000 kg.

Schleifen

Grinding

Internal, external, surface and cylindrical grinding for maximum precision and surface quality.

Verzahnung

Gear manufacturing/gear machining

Technology Cycles gearHOBBING, gearSKIVING, gearBROACHING, gearHONING, gearSHAPING and crownHOBBING.

Locations

Standort Davis, USA

Davis, USA

US

North American manufacturing and automation center, Horizontal Excellence Center, Spindle Rebuild Center

Materials
Steel, stainless steel, aluminium
  • DMC 340U
  • NHX 10000 (linear pallet pool)
  • in-house sheet metal manufacturing
  • Control cabinet manufacturing
  • TULIP assembly kiosks
  • DMG MORI Messenger
  • LPS (Linear Pallet Software)

Machines and Technologies

5-axis machining centers (DMU series)
5-axis machining centers (DMU series)CNC manufacturing · Universal
Spindle service
Spindle serviceSpindle rebuild · Service
Spare parts
Spare partsOriginal spare parts service · Worldwide
Machine portfolio
Machine portfolioTurning and milling · Multi-industry

Inside the production

CLX 350 & CLX 450 universal turning centers
CLX 350 & CLX 450 universal turning centers
Aerospace
Aerospace
Medical technology
Medical technology
Tool and die making
Tool and die making
Energy
Energy
DMG MORI Qualified Products (DMQP)
DMG MORI Qualified Products (DMQP)

Industries

AerospaceMedical technologySemiconductors/ElectronicsTool and die makingAutomotive/MobilityEnergyTool and die making (Die & Mold)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Universal TurningMachining–800 mm (CLX 450)––Steel, Stainless steel, Non-ferrous metals, High-strength alloys, Titanium, hardening steel
Turn & Mill (6-sided complete machining)Machining–1538 mm (NTX 2000)––Steel, Titanium, Aluminium
5-axis simultaneous millingMachining––500 kg (DMU 60 eVo)–Steel, Stainless steel, Non-ferrous metals, High-strength alloys
Ultrasonic machining (grinding, milling, drilling of hard-brittle materials)MachiningRa ≤ 0.1 µm possible–1000 kg (ULTRASONIC 65)–Ceramics, Glass, Aluminium oxide (corundum), Carbide (tungsten carbide), Silicon, Composites, Zirconium oxide
Laser machining (LASERTEC Shape / PrecisionTool / PowerDrill)MachiningRa 0.1 µm (femtosecond laser ablation)–––Tool steel, Carbide, Ceramics, Diamond, Glass
Additive manufacturing – SLM (Selective Laser Melting, powder bed)Additive–300 mm (LASERTEC 30 SLM US) × 300 mm × 300 mm––Metal powder
Additive manufacturing – DED (laser deposition welding with powder nozzle, hybrid)Additive––600 kg (LASERTEC 65 DED hybrid)–Metal
Grinding (internal, external, surface, cylindrical grinding)Machining––––Steel, Non-ferrous metals
Gear manufacturing/gear machining (gearHOBBING, gearSKIVING, gearBROACHING, gearHONING, gearSHAPING,Machining––––Metal
Process monitoring and metrology (In-process Measuring, gearQUALITY, Tool Balancing up to 0.3 g/mm,Testing± 2 µm (>80% measuring points optical measurement)–––Metal, Freeform surfaces

36 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Universal turning centerDMG MORI CLX 350–Ø320 x 530 mm, bar capacity 65 mm––
Universal turning centerDMG MORI CLX 450–Ø400 x 800 mm, bar capacity 80 mm––
5-axis machining center (universal)DMG MORI DMU 60 (FD) eVo 2nd Generation–750 x 550 x 550 mm, Ø700 x 550 mm, 500 kg––
Universal turning centerDMG MORI NLX 2500 2nd Generation–Ø366 x 1258 mm, bar capacity 105 mm––
Turn & Mill (5-axis simultaneous)DMG MORI NTX 1000–Ø430 x 800 mm, B-axis ±120° (240° range), 12,000/20,000 rpm––
Turn & MillDMG MORI NTX 2000–Ø670 x 1538 mm––
Turn & MillDMG MORI CTX beta 450 TC–Ø500 x 1100 mm, bar capacity 102 mm––
Turn & Mill (B-axis)DMG MORI CLX 450 TC–Ø400 x 1100 mm, bar capacity 77 mm––
Horizontal machining centerDMG MORI NHX 4000 4th Generation–560 x 560 x 660 mm, Ø630 x 900 mm, 400 kg––
Horizontal machining centerDMG MORI NHX 5000 4th Generation–730 x 730 x 880 mm, Ø800 x 1000 mm, 500 kg––
Horizontal machining centerDMG MORI NHX 5500 4th Generation–800 x 800 x 880 mm, 1000 kg––
Horizontal machining centerDMG MORI NHX 6300 4th Generation–1050 x 900 x 1030 mm, 1500 kg––
Horizontal machining centerDMG MORI NHX 8000 4th Generation–1400 x 1200 x 1350 mm, Ø1450 x 1450 mm, 2200 kg––
5-axis machining center (monoBLOCK)DMG MORI DMU 50 3rd Generation–650 x 520 x 475 mm, Ø630 x 600 mm, 300 kg––
5-axis machining center (monoBLOCK)DMG MORI DMU 65 H (FD) monoBLOCK 2nd Generation–650 x 950 x 700 mm, Ø840 x 770 mm, 600 kg––
Traveling-column 5-axis milling machineDMG MORI DMF 200|8 (FD, linear)–2000 x 800 x 850 mm, Ø1050 x 900 mm––
5-axis machining center (monoBLOCK)DMG MORI DMU 105 (FD) monoBLOCK–1135 x 1050 x 750 mm, Ø1240 x 690 mm, 2000 kg––
5-axis machining center (monoBLOCK)DMG MORI DMU 125 (FD) monoBLOCK–1335 x 1250 x 900 mm, Ø1400 x 790 mm, 2600 kg––
5-axis machining center (duoBLOCK)DMG MORI DMU 80 P (FD) duoBLOCK–800 x 1050 x 850 mm, 1800 kg––
5-axis machining center (duoBLOCK)DMG MORI DMU 125 P (FD) duoBLOCK–1250 x 1250 x 1000 mm, 2800 kg––
5-axis machining center (duoBLOCK)DMG MORI DMU 160 P (FD) duoBLOCK–1600 x 1600 x 1100 mm, 4500 kg––
3-axis vertical machining centerDMG MORI CMX 1100 V–1100 x 560 x 510 mm, 1000 kg––
duoBLOCK 5-axis machining centerDMG MORI DMC 125 U (FD) duoBLOCK–1250 x 1250 x 1000 mm, 2000 kg––
ULTRASONIC machining centerDMG MORI ULTRASONIC 65 2nd Generation–735 x 650 x 560 mm, Ø840 x 500 mm, 1000 kg––
ULTRASONIC machining centerDMG MORI ULTRASONIC 60 eVo linear 2nd Generation–750 x 550 x 550 mm, Ø700 x 550 mm, 500 kg––
ULTRASONIC machining centerDMG MORI ULTRASONIC 80 eVo linear–800 x 650 x 550 mm, Ø800 x 600 mm, 600 kg––
5-axis laser machining machine (texturing)DMG MORI LASERTEC 50 Shape Femto–540 x 500 x 700 mm––
Laser drilling machineDMG MORI LASERTEC 50 PowerDrill–540 x 500 x 700 mm––
Laser drilling machineDMG MORI LASERTEC 100 / 160 PowerDrill–1600 x 1000 x 1000 mm––
SLM metal printer (powder bed)DMG MORI LASERTEC 30 SLM US–300 x 300 x 300 mm, 1200 W laser, 30 µm layer thickness––
DED hybrid (laser deposition welding + milling)DMG MORI LASERTEC 65 DED hybrid 2nd Generation–735 x 650 x 560 mm, 3000 W, 600 kg––
DED hybrid (laser deposition welding)DMG MORI LASERTEC 125 DED hybrid–1335 x 1250 x 900 mm, 3000 W, 2000 kg––
DED hybrid (laser deposition welding)DMG MORI LASERTEC 3000 DED hybrid–675 x 300 x 3062 mm, 3000 W––
5-axis machining center (monoBLOCK)DMG MORI DMC 65 (FD) monoBLOCK 2nd Generation–735 x 650 x 560 mm, Ø840 x 500 mm, 600 kg––
Horizontal machining center (Davis manufacturing)DMG MORI DMC 340U–––Davis, USA
Horizontal machining center (linear pallet pool)DMG MORI NHX 10000–––Davis, USA

Additional services

Training/instructionRepairMaintenanceSpare parts serviceAutomation (Robo2Go, PH Cell, AMR, MATRIS, IMTR)Digitalization (Technology Cycles, CELOS, DMG MORI Messenger, LPS)Spindle rebuildTurnkey solutionsAdditive manufacturing (SLM, DED)Used machinery trading (world's largest dealer of used CNC machine tools)DMQP partner program (peripherals)

Reference customers

P&S Maschinenbau (Germany)DROIDX (Hungary)Baumüller (Czech Republic)Inter-Metal S.C. (Poland)Schwarzer GmbH

Quality

Every machine is tested for at least 100 run hours before delivery and manufactured worldwide according to the same processes, quality inspections and company tolerances. Process monitoring and metrology (In-process Measuring, MPC 2.5, MVC) ensure integrated quality assurance.

EvidenceDavis
At least 100 test run hours per machine

History

  1. 2000

    Davis campus founded as R&D division of Mori Seiki

  2. 2012

    First DMG MORI machines built in the USA

  3. heute

    Davis is home to the North American production of DMG MORI Manufacturing USA; 100 % carbon-neutral production

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