Solutions for printing, inserting, mail sorting and intralogistics, including software, service and system integration
DMT Solutions Germany GmbH (BlueCrest)
Danbury, CT (USA, Headquarters) · Darmstadt · Buffalo Grove, IL · Halethorpe, MD · Irving, TX · Pointe-Claire, QC · Sydney · Vantaa · Champs sur Marne · Agrate Brianza · Oslo · Bielsko-BialaNew on Amplifa
About BlueCrest
BlueCrest is an international provider of automation solutions for print, mail and intralogistics. The German subsidiary DMT Solutions Germany GmbH, based in Darmstadt, sells and supports inserting systems (including Epic, Mailstream Evolution, Velocity, Element), letter and mixed-mail sorting systems (Vantage, VariSort), inline card application as well as sorting and conveyor technology for warehouse automation (Push, PopUp, Swivel and CrossBelt Sorters, MOWA, PACO). The portfolio is complemented by software for print and mail workflows as well as analytics and reporting. The range of services includes system integration, IT integration, maintenance, DGUV V3 inspections, machine relocation, training and the sale of certified reconditioned systems. The parent company is DMT Solutions Global Corporation d/b/a BlueCrest, headquartered in Danbury, Connecticut (USA). Customers come from print and mail services, postal operations, banks, insurance companies, public institutions as well as e-commerce and logistics.
- Site
- Darmstadt
- Processes
- Production printing, Inserting, Inline card application (card attachment with adhesive or adhesive tape, plastic, metal and, Inline printing modules for inserting systems (inkjet printing), Letter and mixed-mail sorting (piece level tracking, duplicate mailpiece detection, OCR), Intralogistics: warehouse automation, sorting and conveyor technology, goods-to-person,, System refurbishment (design, development, manufacture, refurbishment, installation and service for, Maintenance (printing, inserting and letter sorting systems, sorter packages for printer components)
- Materials
- plastic cards, metal cards, embossed cards, coated and uncoated cardboard, Plastic cards, Metal cards
- Certificates
- ISO 9001:2015
- Industries
- Print and mailing service providers, Banks, Insurance companies, Public institutions, Postal/mail service providers, E-commerce & logistics
- 01
Consulting and process analysis
- 02
System design and software development
- 03
Manufacturing/refurbishment and installation
- 04
System integration and IT integration
- 05
Maintenance, training and service
Processed Media and Materials
Plastic cards
Can be applied inline to carriers using adhesive or adhesive tape in the inline card application process.
Metal cards
Applicable in the integrated high-speed card application process.
embossed cards
Are processed including magnetic stripe reading and barcode matching.
coated and uncoated cardboard
Is processed for marketing applications of the card application process.
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Production printingEngineering | – | – | – | – | – |
| InsertingAssembly | – | – | – | – | – |
| Inline card application (card attachment with adhesive or adhesive tape, plastic, metal andJoining | – | – | – | – | plastic cards, metal cards, embossed cards, coated cardboard, uncoated cardboard |
| Inline printing modules for inserting systems (inkjet printing)Surface | – | – | – | – | envelopes, reply envelopes, inserts |
| Letter and mixed-mail sorting (piece level tracking, duplicate mailpiece detection, OCR)Testing | – | – | – | – | – |
| Intralogistics: warehouse automation, sorting and conveyor technology, goods-to-person,Assembly | – | – | – | 1,000 items/day – 1,000,000 items/day | – |
| System refurbishment (design, development, manufacture, refurbishment, installation and service forEngineering | – | – | – | – | – |
| Maintenance (printing, inserting and letter sorting systems, sorter packages for printer components)Engineering | – | – | – | – | – |
| DGUV V3 inspection of electrical systems and equipmentTesting | – | – | – | – | – |
| Machine relocation: disassembly, packaging, transport, assembly and commissioningAssembly | – | – | – | – | – |
| Software development / workflow solutions for print & mail (RIP engine, output management)Engineering | – | – | – | – | – |
28 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-speed multiformat inserting system | BlueCrest Epic | – | – | – | – |
| Multiformat inserting platform | BlueCrest Mailstream Evolution | – | – | – | – |
| Inserting system for high volumes | BlueCrest Mailstream Productivity Series | – | – | – | – |
| Evolution inserting system | BlueCrest Evolution | – | – | – | – |
| Inserting system with vertical feeders for small runs | BlueCrest Element | – | – | – | – |
| Inserting system DL-C4, footprint 4 m² | BlueCrest Velocity | – | Footprint 4 m² | – | – |
| Inline card application | BlueCrest | – | – | – | – |
| High-speed letter sorting system | BlueCrest Vantage | – | – | – | – |
| Mixed Mail Stacker | BlueCrest Vantage MMS | – | – | – | – |
| Hybrid mixed-mail sorter, up to 8,000 mailpieces/h | BlueCrest VariSort | – | – | – | – |
| Inkjet printing module for inserting systems | BlueCrest Print+ Messenger | – | – | – | – |
| Inkjet printing module | BlueCrest Print+ Statement | – | – | – | – |
| Inkjet printing module for reply envelopes | BlueCrest Print+ Response | – | – | – | – |
| Push sorter | BlueCrest | – | – | – | – |
| PopUp sorter | BlueCrest | – | – | – | – |
| Swivel sorter | BlueCrest | – | – | – | – |
| CrossBelt sorter | BlueCrest | – | – | – | – |
| Curve belt conveyor | BlueCrest | – | – | – | – |
| Mobile Warehouse Assistant | BlueCrest MOWA | – | – | – | – |
| MOWA light | BlueCrest MOWA light | – | – | – | – |
| Package Control | BlueCrest PACO | – | – | – | – |
| Sort Assist | BlueCrest Sort Assist | – | – | – | – |
| Goods-to-person systems for tote and pallet handling | BlueCrest | – | – | – | – |
| Automated packaging machines | BlueCrest | – | – | – | – |
| Pick-to-light systems | BlueCrest | – | – | – | – |
| Printer component for sorting systems (maintenance package) | Videojet TYP 37TC | – | – | – | – |
| Printer component for sorting systems (repair/loaner unit) | Imaje TYP 9030 | – | – | – | – |
| Postjet printing system (full maintenance incl. print head) | Postjet | – | – | – | – |
Additional services
Reference customers
Quality
BlueCrest operates a quality management system certified to ISO 9001:2015 (BSI, certificate FM 703322) for the design, development, manufacture, refurbishment, installation and service of mail and communication solutions. The certification has been registered since 17.10.2018.
| Evidence | Danbury, CT |
|---|---|
| ISO 9001:2015 |
History
- 2018
Initial registration of the ISO 9001 quality management system by BSI (FM 703322).
- 2019
Kim Andersen becomes President & CEO of BlueCrest.