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Döllken Profiles – Fertigung

Manufacture of skirting boards, flooring profiles, technical plastic profiles and roller shutter systems

Döllken Profiles Logo

Döllken Profiles GmbH

Bönen · Hamm · Dunningen · Grammetal (Nohra near Weimar) · Sosnowiec (PL) · Rudná u Prahy (CZ)New on Amplifa

1972Start of core skirting board production in Bönen
SURTECO GROUP SEPart of the group since 2002
several thousand km/yearExtruded plastic profiles (Grammetal plant)
+10.000 m²Extension of the Bönen main plant (2021)
6Sites in DE, PL and CZ

About Döllken Profiles

Döllken Profiles GmbH specialises in the production of skirting boards, flooring profiles, technical plastic profiles and roller shutter systems. The portfolio ranges from purely plastic-based solutions to flexible and plastic skirting boards and core skirting boards with punchable HDF or MDF cores, all Made in Germany. Production is carried out by rigid, flexible and foam extrusion; at the Grammetal plant, several thousand kilometres of plastic profiles are produced every year. In addition to its standard programme, the company develops customised profiles and collections with customers, whereby design floor decors can be reproduced down to the finest detail. Customers come from the trades, wholesale, the construction industry, electrical engineering, commercial vehicle manufacturing, climate technology, commercial refrigeration furniture, the office furniture industry and interior fitting. The company, headquartered in Bönen, has been part of SURTECO GROUP SE since 2002 and supplies almost 20 countries in Eastern and Southern Europe via branches in Poland and the Czech Republic.

Site
Bönen
Processes
Plastic profile extrusion (rigid, flexible and foam extrusion), Manufacture of core skirting boards with HDF/MDF core (extrusion/coated), Manufacture of customised technical plastic profiles, Manufacture of roller shutter systems (for the office furniture industry), Assembly and customised production technology for profiles, In-house material compounding, Toolmaking (extrusion tools), Development and manufacture of linear LED systems (LED strips)
Materials
PVC, ABS, PP, PS, HDF, MDF, Aluminium, Steel
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 50001:2018, FSC Chain of Custody, PEFC Chain of Custody, Blauer Engel (Blue Angel), GREENGUARD Gold, EPD (Environmental Product Declaration), QNG-ready (SHI seal)
Industries
Trades (floor layers, painters), Wholesale, Construction industry, Electrical engineering, Commercial vehicle manufacturing, Climate technology
  1. 01

    Product development with customers

  2. 02

    In-house material compounding

  3. 03

    Toolmaking (extrusion tools)

  4. 04

    Extrusion (rigid, flexible and foam extrusion)

  5. 05

    Assembly and production technology

  6. 06

    Just-in-time delivery and logistics

Materials & Processes

PVC

PVC

Basis for plastic and flexible skirting boards as well as technical profiles; selected products are chlorine-free and emissions-tested.

Polyblend

Polyblend (PVC-based)

Material for flexible skirting boards.

ABS

ABS

Plastic for skirting boards and toolcase systems.

PP

PP

Plastic material in the product finder for skirting boards and profiles.

PS

PS

Plastic material for profiles in the product finder.

HDF

HDF

Punchable core of the core skirting boards.

MDF

MDF

Core material for core skirting boards and MDF skirting boards.

Eiche

Solid oak

Material for solid wood mouldings.

Buche

Solid beech

Material for solid wood mouldings.

Ki/Fi

Solid pine/spruce

Material for solid wood mouldings.

Al

Aluminium

Material for metal profiles, among others in the range of the Polish branch.

Stahl

Steel

Material for metal profiles and extrusion tools.

Sites

Standort Bönen

Bönen

DE

Headquarters, production, logistics, administration

Materials
Plastic, HDF, MDF
  • 10 new production lines (2021)

Grammetal (Nohra near Weimar)

DE

Plant: extrusion of skirting boards and profiles

Materials
PVC, plastic
  • Extrusion lines for rigid, flexible and foam extrusion

Dunningen

DE

Plant: customised profiles, roller shutter systems

Materials
Plastic

Hamm

DE

Event centre (training), over 300 m²

Sosnowiec

PL

Branch/logistics centre for Eastern and Southern Europe (office 430 m², warehouse 1800 m²)

Rudná u Prahy

CZ

Branch Döllken CZ s.r.o. (office and warehouse space)

Components & Products

Core skirting boards
Core skirting boardsExtrusion · Trade/project business
Technical profiles
Technical profilesExtrusion · Industry (electrical engineering, climate technology, refrigeration furniture)
Tools and DIY accessories
Tools and DIY accessoriesSystem tools · Flooring trade

Inside the production

Extrusion tools for profile development
Extrusion tools for profile development

Industries

Trades (floor layers, painters)WholesaleConstruction industryElectrical engineeringCommercial vehicle manufacturingClimate technologyCommercial refrigeration furnitureOffice furniture industryInterior fittingProject business

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plastic profile extrusion (rigid, flexible and foam extrusion)Plastic––––PVC, Polyblend
Manufacture of core skirting boards with HDF/MDF core (extrusion/coated)Plastic––––HDF, MDF, PVC, ABS
Manufacture of customised technical plastic profilesPlastic––––Plastic
Manufacture of roller shutter systems (for the office furniture industry)Plastic––––Plastic
Assembly and customised production technology for profilesPlastic––––Plastic
In-house material compoundingPlastic––––Plastic
Toolmaking (extrusion tools)Engineering––––Steel
Development and manufacture of linear LED systems (LED strips)Assembly–––––
Punching of corners in skirting boards (system punching tool)Plastic––––MDF, HDF, Plastic

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Extrusion line (rigid, flexible and foam extrusion)–12 (origin––Grammetal
Production line (core skirting boards, technical profiles, Döllken Lighting)–10 new–2021Bönen
Extrusion production lines (plastic extrusion)–several––Ashbourne, Stourport-on-Severn, Kettering (Nenplas Limited)

Additional services

Product development with customersAssemblyCustomised profile manufacturingTraining (event centre)Application technology consultingTool systemsJust-in-time deliveryLogistics (warehouse Eastern/Southern Europe)

Reference customers

Altenheim St. Josef PrienPolizeiposten Rust26homes Appartement BerlinClarion Draken HotelCampus Westend BielefeldTerraced Tower RotterdamApartments Schiedam

Quality & Certification

Products and processes are certified according to ISO 9001, ISO 14001 and ISO 50001; product-related evidence includes EPD, Blauer Engel (Blue Angel), GREENGUARD Gold, FSC and PEFC.

EvidenceBönenGrammetalDunningen
ISO 9001:2015
ISO 14001:2015
ISO 50001:2018

History

  1. 1972

    Production of core skirting boards (initially by Schock & Co. GmbH) at the Bönen site

  2. 1991

    Extrusion of skirting boards in Grammetal; Döllken took over the Kunststoff GmbH Weimar

  3. 1997

    Foundation of the Polish branch Döllken & Praktikus Sp. z o.o.

  4. 1998

    Relocation of Döllken Weimar GmbH to a new building in the U.N.O. industrial park

  5. 2002

    Döllken becomes part of SURTECO GROUP SE

  6. 2020

    Consolidation of logistics and administration in Bönen; relocation from Gladbeck

  7. 2021

    Start of operations at the extended Bönen main plant (+10.000 m², ten new production lines)

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