Extrusion of skirting boards, technical plastic profiles and roller shutter systems for trade and industry.

DÖ

Döllken Profiles GmbH

Bönen (headquarters) · Hamm · Grammetal · Dunningen · Sosnowiec (PL) · Rudná u Prahy (CZ) · Ashbourne (GB)New on Amplifa

1972Start of core skirting board production in Bönen (Schock &

7 sitesin DE, PL, CZ and GB

several thousand km of profiles/yearExtrusion capacity Grammetal plant

SURTECO GROUP SEGroup affiliation since 2002

HRB Hamm 9896Commercial register

About Döllken Profiles

Döllken Profiles GmbH is a company specialised in the production of skirting boards, flooring profiles and technical plastic profiles with headquarters in Bönen. The portfolio ranges from purely plastic-based solutions and flexible skirting boards to core skirting boards with die-cuttable HDF or MDF core; in addition, technical profiles, roller shutter systems for the office furniture industry, LED and cable duct skirting boards as well as system tools and adhesive systems are manufactured. Production is carried out predominantly by rigid, flexible and foam extrusion of plastics such as PVC, ABS, PP and PS; in Dunningen, exclusively customer-specific profiles are produced, including finishing for the construction, electrical, commercial vehicle and HVAC industries as well as commercial refrigeration furniture. At the Grammetal site, several thousand kilometres of plastic profiles are extruded every year. Since 2002, Döllken has been part of SURTECO GROUP SE; through branches in Poland and the Czech Republic as well as the British subsidiary Nenplas Limited, international markets are also served. The products are distributed via flooring, painting and timber wholesalers.

Site: Bönen
Processes: Extrusion (rigid, flexible and foam extrusion) of plastic profiles (skirting boards, technical, In-house material compounding, Tool manufacturing (extrusion tools), Secondary processes (finishing) of customer-specific profiles, Development of individual profiles and decors from idea to series product (customer-specific, Customer-specific profile development (from idea to series product), Finishing, Training (tradesperson training courses at the event center)
Materials: PVC, ABS, PP, PS, HDF, MDF, Polyblend (elastic PVC-based plastic), Metal Steel
Certificates: ISO 9001:2015, ISO 14001:2015, ISO 50001:2018, FSC Chain-of-Custody, PEFC Chain of Custody, GREENGUARD Gold, Blue Angel, EPD, ISO 9001, ISO 14001, ISO 50001
Industries: Construction industry, Electrical engineering, Commercial vehicle manufacturing, HVAC technology, commercial refrigeration furniture, Office furniture industry

01
Customer-specific profile development (from idea to series product)
02
In-house material compounding
03
Tool manufacturing (extrusion tools)
04
Extrusion (rigid, flexible and foam extrusion)
05
Secondary processes/finishing
06
Logistics and distribution via country subsidiaries

Materials and Processes

Extrusion (rigid, flexible and foam extrusion)

Core process for skirting boards, technical profiles and roller shutter systems made of plastic.

PVC

Basis for plastic and flexible skirting boards; chlorine-free materials for core skirting boards documented and REACH tested.

ABS

Plastic for profiles with high impact strength and dimensional stability.

PP

Polypropylene for flexible and waterproof profiles.

PS

Polystyrene for decorative skirting boards.

Polyblend

Elastic PVC-based plastic for highly flexible skirting boards.

HDF

Die-cuttable core of the core skirting boards for processing with the Döllken notching tool.

MDF

Wood-based material for skirting boards and profiles, partly FSC- and PEFC-certified.

Aluminium

Metal profiles for flooring and special applications with anodised surfaces.

Sites

Bönen

Headquarters, production (core skirting boards, technical profiles, Döllken Lighting), logistics, administration

Materials: PVC, ABS, PP, PS, HDF, MDF

10 new extrusion lines (2020/2021)

Hamm

Event center for customer and tradesperson events (over 300 m²)

Grammetal

Production plant for skirting boards and profiles

Materials: PVC, plastic

Extrusion lines for rigid, flexible and foam extrusion

Dunningen

Production plant for customer-specific profiles and roller shutter systems

Materials: PVC, ABS, PP, PS

Sosnowiec

Logistics centre for Eastern and Southern Europe

Rudná u Prahy

Branch Döllken CZ s.r.o. with office and warehouse space

Ashbourne

Production site Nenplas Limited (plastic extrusion)

Materials: plastic

Several plastic extrusion production lines
In-house material compounding
Tool manufacturing

Industries

Construction industryElectrical engineeringCommercial vehicle manufacturingHVAC technologycommercial refrigeration furnitureOffice furniture industryFlooring industryTrades (floor layers, painters)Interior fitting/contract businessInterior fitting / contract businessCommercial refrigeration furnitureOffice furniture industry (roller shutters)Wholesale (flooring, painting and timber wholesale)

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Extrusion (rigid, flexible and foam extrusion) of plastic profiles (skirting boards, technicalPlastic	–	–	–	–	PVC, ABS, PP, PS, Polyblend (PVC-based), Rigid foam, HDF, MDF
In-house material compoundingPlastic	–	–	–	–	plastic
Tool manufacturing (extrusion tools)Engineering	–	–	–	–	–
Secondary processes (finishing) of customer-specific profilesPlastic	–	–	–	–	plastic
Development of individual profiles and decors from idea to series product (customer-specificEngineering	–	–	–	–	plastic, aluminium, MDF, solid wood

3 Anlagen & Maschinen

Machine	Manufacturer / model	Quantity	Working area	Year built	Site
Extrusion lines	–	10 (new	–	2020/2021	Bönen
Extrusion lines	–	12 (at	–	1998	Grammetal
Numerous production lines (plastic extrusion)	Nenplas Limited	–	–	–	Ashbourne, Stourport-on-Severn, Kettering

Additional services

Customer-specific profile development (from idea to series product)FinishingTraining (tradesperson training courses at the event center)Consulting and instruction for toolsTool and adhesive systemsSales and logistics services via country subsidiaries

Reference customers

Altenheim St. Josef in PrienPolice station Rust26homes Appartement BerlinClarion Draken HotelCampus Westend BielefeldTerraced Tower in RotterdamApartments in Schiedam

Quality and Certification

Products and processes are certified according to ISO 9001, ISO 14001 and ISO 50001; materials are assessed according to REACH, selected products tested for emissions according to ISO 16000. Product-related evidence includes Blue Angel, GREENGUARD Gold, EPD as well as FSC- and PEFC-certified wood-based materials.

Evidence	Bönen	Grammetal	Dunningen
ISO 9001
ISO 14001
ISO 50001

History

1972
Start of production of core skirting boards at the Bönen site by Schock & Co. GmbH.
1991
Extrusion of skirting boards in Grammetal after acquisition of Kunststoff GmbH Weimar.
1997
Foundation of the Polish branch Döllken & Praktikus Sp. z o.o.
1998
Relocation of Döllken Weimar GmbH to the new building in the U.N.O. industrial park in Grammetal.
2002
Döllken becomes part of SURTECO GROUP SE.
2020/2021
Relocation from Gladbeck to Bönen; expansion of the main plant by 10,000 m² and installation of ten new production lines.