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Dörfler&Schmidt – Fertigung

Contract manufacturing for deburring, vibratory finishing, polishing, blasting and brushing of metal, plastic and ceramic parts.

DÖ

Dörfler&Schmidt Präzisionsfinish GmbH

91126 Kammerstein · GermanyNew on Amplifa

1998Founded
Ø 0,8–800 mmWorkpiece size
up to >100 million piecesBatch size vibratory finishing
Ra 0,05 µmEconomically achievable roughness
45 %Own CO2-neutral electricity share (PV)

About Dörfler&Schmidt

Dörfler&Schmidt Präzisionsfinish GmbH is a family business founded in 1998, headquartered in Kammerstein (Middle Franconia), specialising in mechanical surface treatment performed as contract work. The company deburrs, grinds and polishes components made of virtually all ferrous and non-ferrous metals (including stainless steel, aluminium, titanium, brass, carbide, HSS, Inconel), plastics as well as ceramics, glass and wood. The machine fleet covers all vibratory finishing process types: vibratory, centrifugal, drum and dip finishing, complemented by double-disc grinding, blasting, brushing and ultrasonic cleaning. Parts are processed from under Ø 1 mm to Ø 800 mm, from small batches to large series of several 100 million pieces, with economically achievable roughness values of Ra 0,05 µm (or Ra 0,02 µm on ceramics). Customers come from the automotive, medical, tool, electrical, aerospace as well as fashion and jewellery industries and from mechanical and plant engineering. The company works in accordance with ISO 9001, generates 45 % of its electricity needs itself via photovoltaics and uses closed water circuits with microfiltration.

Site
Kammerstein
Processes
Vibratory finishing / tumbling, Vibratory finishing, Centrifugal finishing, Drum finishing, Dip finishing (drag finishing), Chemically accelerated vibratory finishing, Deburring and edge rounding, Polishing and smoothing
Materials
Stainless steel, Aluminium, Precious metals, All ferrous and non-ferrous metals, Steel, Titanium, Brass, Carbide
Certificates
ISO 9001:2015, ISO 9001
Founded
1998
Industries
Automotive industry, Medical technology, Mechanical and plant engineering, Tool industry, Electrical industry, Aerospace industry
  1. 01

    Sampling and quotation preparation

  2. 02

    Vibratory finishing (vibratory, centrifugal, drum, dip)

  3. 03

    Double-disc grinding / brushing / blasting

  4. 04

    Deburring and edge rounding

  5. 05

    Polishing and smoothing

  6. 06

    Ultrasonic cleaning

  7. 07

    Final inspection and return delivery

Locations

Kammerstein

DE

Headquarters and production

Part weight / size
Parts up to several kilograms, Ø up to 800 mm
Lot size
Small series to large series (>100 million pieces)
Materials
Stainless steel, steel, aluminium, titanium, brass, carbide, HSS, plastic, ceramics
  • Vibratory finishing systems
  • Centrifugal finishing systems
  • Drum finishing systems
  • Dip finishing systems
  • Double-disc grinding systems
  • Brushing systems
  • Blasting systems
  • Ultrasonic immersion systems
  • Ultrasonic spray systems
  • Microfiltration systems
  • Centrifuges for abrasion binding

Reference Parts

Brushing machine in the brushing process
Brushing machine in the brushing processBrushing · Tool industry

Inside the production

Brushing system for cutting-edge rounding
Brushing system for cutting-edge rounding

Industries

Automotive industryMedical technologyMechanical and plant engineeringTool industryElectrical industryAerospace industryFashion and jewellery industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Vibratory finishing / tumblingSurfaceRa 0,05 or Rz 0,5 economicalØ 800 mm–Small series – Large series with several 100 millionAll ferrous and non-ferrous metals (stainless steel,, Plastics (elastomers, thermoplastics, PU, PE), Ceramics, glass, wood
Vibratory finishingSurface–––––
Centrifugal finishingSurface–––––
Drum finishingSurface–––––
Dip finishing (drag finishing)Surface–––––
Chemically accelerated vibratory finishingSurface––––Metal
Deburring and edge roundingSurface––––Metal, Plastic
Polishing and smoothingSurfaceRa 0,05 µm or Rz 0,5; Ra 0,02 µm onØ 800 mmseveral kilograms–Stainless steel, Steel, Titanium, Aluminium, Brass, Carbide, Plastic, Oxide ceramics
Blasting (glass beads, corundum, stainless steel, natural materials)Surfacedefined roughness and bearing ratio––––
Brushing (brush deburring, brush polishing, structuring)Surface–Ø 80 mm–Small seriesStainless steel, Aluminium, Carbide, HSS
Ultrasonic cleaning (immersion and spray systems)Surface–––––
DescalingSurface––––Metal
Double-disc grindingSurface–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Vibratory finishing system––––Kammerstein
Centrifugal finishing system––––Kammerstein
Drum finishing system––––Kammerstein
Dip finishing system––––Kammerstein
Ultrasonic immersion system––––Kammerstein
Ultrasonic spray system––––Kammerstein
Brushing system––––Kammerstein
Microfiltration system––––Kammerstein
Centrifuges (abrasion binding)––––Kammerstein

Additional services

Vibratory finishing / tumbling (vibratory, centrifugal, drum, dip finishing)Deburring and edge roundingPolishing and smoothingBlastingBrushingUltrasonic cleaningTexturing and mattingDescalingSampling

Reference customers

Sasse Elektronik GmbHSchmidthammer Elektrokohle GmbH

Quality

The processes are certified in accordance with ISO 9001:2015 (DEKRA, Reg.-No. 30918499/2), with reproducible series quality and on-time delivery as the working standard. Energy, water and waste consumption are continuously monitored; abrasion materials are bound in centrifuges and materially recycled.

EvidenceKammerstein
ISO 9001

History

  1. 1998

    Foundation of the family business; specialisation in deburring, grinding and polishing of components.

  2. 2024

    Recertification to ISO 9001:2015 by DEKRA, valid until 30.08.2027.

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