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FAULHABER – Fertigung

Small and smallest DC motors, precision gearheads, encoders and electronics for small and miniature drive systems.

FA

Dr. Fritz Faulhaber GmbH & Co. KG

Schönaich (DE) · Croglio (CH) · Albertirsa (HU) · Jimbolia (RO) · Biel/Bienne (CH) · Clearwater, FL (US) · Singapore · Sosnowiec (PL) · Penang (MY) · Lomazzo (IT) · Taicang (CN)New on Amplifa

1947Founded (Murrhardt)
22,000 m²Site area Schönaich
approx. 600Employees at the Schönaich site
45 %Share of customer-specific drive systems in production
17Subsidiary/affiliated companies of the group

About FAULHABER

Dr. Fritz Faulhaber GmbH & Co. KG is the group parent company of the Faulhaber Group, a provider of high-end miniature and micro drive technology headquartered in Schönaich (Baden-Württemberg). The company manufactures small and smallest DC motors (brushed, brushless, with integrated electronics, stepper motors and linear motors) as well as matching precision gearheads, spindles for linear drives, encoders, drive electronics and accessories up to complete small and miniature drive systems. A core element is the patented FAULHABER winding: a self-supporting, ironless rotor coil of diagonally wound copper wire, stabilized by a thermally bonded synthetic resin impregnation, which enables compact, cog-free motors with low moment of inertia. Customer-specific drive systems account for around 45 percent of production. Customers are found in medical and laboratory technology, industrial automation and robotics, metrology and test engineering, optics, semiconductor manufacturing, aerospace, as well as in motorized hand-held devices and consumer products. The headquarters site comprises 22,000 m² for production, logistics and administration with approximately 600 employees; further development and production sites exist in Switzerland, Hungary and Romania.

Site
Schönaich
Processes
DC motors (manufacture/offer), Brushless DC motors, Motors with integrated Electronics, Stepper Motors, Linear Motors, Planetary Gearheads (manufacture), Spur Gearheads and Spur Gearheads zero backlash (manufacture), Geared linear actuators (manufacture)
Materials
Copper (copper wire/coil winding), Synthetic resin (thermally bonded impregnation of the rotor coil), Copper-graphite commutation (copper graphite), Iron (iron core/iron housing of the motors), Copper (copper wire), Synthetic resin, Copper graphite, Iron
Founded
1947
Industries
Medical and laboratory technology, Aerospace, Industrial automation, Robotics, Metrology and test engineering, Optics
  1. 01

    Engineering and design (Drive Calculator, project management)

  2. 02

    Winding of the ironless rotor coil (FAULHABER winding) with synthetic resin

  3. 03

    Manufacture of mechanical components (precision turned parts, gearheads)

  4. 04

    Assembly of motors, gearheads, encoders and electronics

  5. 05

    Development and manufacture of drive and control electronics

  6. 06

    System integration of customer-specific drive solutions

  7. 07

    Sales via worldwide subsidiaries

Materials & Technologies

Cu

Copper (copper wire)

Copper wire is used for the diagonally wound, self-supporting rotor coils of the FAULHABER winding.

KH

Synthetic resin

Thermally bonded synthetic resin impregnation stabilizes the ironless rotor coil against centrifugal forces.

Cu-C

Copper graphite

Material pairing of the commutation, used since 1973 in motors including those for data-processing printers.

Fe

Iron

Iron core or iron housing closes the magnetic circuit and mechanically stabilizes the motor.

Locations

Standort Schönaich

Schönaich

DE

Headquarters, production, logistics, administration

Croglio

CH

Development and production (Faulhaber SA)

Albertirsa

HU

Production (Faulhaber Motors Hungaria Kft.)

Jimbolia

RO

Production (Faulhaber Motors Romania S.R.L.)

Biel/Bienne

CH

Micro precision systems (MPS Micro Precision Systems AG)

Clearwater, FL

US

Sales/development (FAULHABER MICROMO LLC)

Taicang

CN

Subsidiary (FAULHABER Drive System Technology)

Products & Components

DC motors with gearhead and encoder
DC motors with gearhead and encoderMicro drive · Medical and laboratory technology
Brushless Gear Motor DualGear
Brushless Gear Motor DualGearBrushless motor · Robotics/industrial automation
Brushless motor for ventilation system
Brushless motor for ventilation systemBrushless motor · Medical technology
Precision gearheads
Precision gearheadsPlanetary/spur gearheads · Industrial automation
Linear drives
Linear drivesGeared and direct drives · Optics/metrology
Encoders
EncodersIncremental/absolute · Metrology and test engineering
DC motor controllers
DC motor controllersDrive electronics · Industrial automation

Inside the production

FAULHABER Super combination: motor, gearhead, encoder and controller
FAULHABER Super combination: motor, gearhead, encoder and controller
Modified drive solutions
Modified drive solutions
Brushless motor for aerospace applications
Brushless motor for aerospace applications
FAULHABER Drive Systems
FAULHABER Drive Systems

Industries

Medical and laboratory technologyAerospaceIndustrial automationRoboticsMetrology and test engineeringOpticsSemiconductorsMotorized hand-held devicesConsumer products

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
DC motors (manufacture/offer)Assembly–––––
Brushless DC motorsAssembly–––––
Motors with integrated ElectronicsAssembly–––––
Stepper MotorsAssembly–––––
Linear MotorsAssembly–––––
Planetary Gearheads (manufacture)Assembly–––––
Spur Gearheads and Spur Gearheads zero backlash (manufacture)Assembly–––––
Geared linear actuators (manufacture)Assembly–––––
Direct drive linear actuators (manufacture)Assembly–––––
Incremental encoders (manufacture)Testing–––––
Absolute encoders (manufacture)Testing–––––
Drive Electronics (Speed Controllers, Motion Controllers, Stepper Controllers)Engineering–––––
Accessories (Brakes, Braking chopper, Electronic Filters)Assembly–––––
Customer-specific drive systems / Modified & Custom SolutionsEngineering–––––
Spindles for linear drives (manufacture)Assembly–––––
Automatic turning shop (MPS Décolletage SA)Machining–––––
Precision turned parts (PDT Präzisionsdrehteile GmbH)Machining–––––
Manufacture of small and smallest DC motors with precision gearheads andAssembly–––––

Additional services

Customer-specific drive systemsModified standard solutionsProject managementDrive/control electronicsMotion Manager softwareDrive Calculator/design support

Company History

  1. 1947

    Foundation of Dr. Fritz Faulhaber Feinmechanische Werkstätten by Fritz Faulhaber senior in Murrhardt.

  2. 1949

    Relocation of the headquarters to Schönaich.

  3. 1956

    Series production of the motor with ironless rotor coil (FAULHABER winding).

  4. 1958

    Patent application for the FAULHABER winding; patent granted in 1965.

  5. 1961

    Foundation of MicroMo Electronics Inc. (USA) as a sales office.

  6. 1962

    Foundation of Minimotor S.A. (Switzerland) as a development and production site.

  7. 1970

    Start of production of encoders and PWM controllers.

  8. 1973

    Development of a motor with copper-graphite commutation.

  9. 1997

    Establishment of a production site in Hungary.

  10. 1999

    Acquisition of FTB Feintechnik Bertsch GmbH.

  11. 2000

    Acquisition of Arsape SA (Switzerland), renamed Precistep SA in 2008.

  12. 2001

    Acquisition of LMM Kft Budapest.

  13. 2003

    Acquisition of MPS Micro Precision Systems AG and mymotors & actuators GmbH.

  14. 2005

    Establishment of a production site in Romania.

  15. 2007

    Acquisition of Rolla Microgear AG (Switzerland).

  16. 2008

    Acquisition of MPS Décolletage SA (Switzerland).

  17. 2014

    Acquisition of PDT Präzisionsdrehteile GmbH.

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