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Wire drawing and stranding plant for copper wires, strands and ropes in bare, tinned, silver-plated and nickel-plated versions.

DR

Drahtwerk Waidhaus GmbH

WaidhausNew on Amplifa

1960Founded
75Employees
145Machines in operation
WaidhausLocation

About Drahtwerk Waidhaus

Drahtwerk Waidhaus GmbH is a wire drawing and stranding plant based in Waidhaus in the Upper Palatinate, near the Czech border. Founded in 1960, the company manufactures customized products from copper and copper alloys such as nickel tin and nickel silver in bare, tinned, silver-plated or nickel-plated versions. The product range extends from robust, flexible fan ropes for high electrical voltages to extremely fine wires for medical applications; manufactured products include copper round wires according to DIN 46431 and strands according to DIN VDE 0295 as well as the product HISA-DW24. Core competencies are surface coating by electroplating (silver plating, nickel plating, tin plating) as well as stranding into strands and ropes with variable lay lengths. With 75 employees and 145 machines, the company supplies industries such as the automotive industry, aerospace, medical technology, offshore, military, robotics and high-frequency technology. Since 2023, the plant has belonged to the Foundry Alliance Group.

Site
Waidhaus
Processes
Wire drawing (wire drawing plant), Stranding (strand and rope manufacturing), Tin plating of wires, Silver plating of wires, Nickel plating of wires, Electroplating (electrochemical surface coating), Manufacture of fan ropes for high electrical voltages, Manufacture of copper round wires according to DIN 46431
Materials
E-Cu (electrolytic copper), OF-Cu (oxygen-free copper), Copper alloys, Nickel tin, Nickel silver, Cu-ETP1, Cu-OF1
Founded
1960
Employees
75
Industries
Automotive industry, Energy technology / high electrical voltage, Aerospace, Medical technology, Military, Offshore
  1. 01

    Wire drawing

  2. 02

    Stranding (strand and rope manufacturing)

  3. 03

    Surface coating (tin plating, silver plating, nickel plating)

  4. 04

    Quality management with FFT monitoring

  5. 05

    Consulting & planning / custom manufacturing

Materials & Processes

E-Cu / Cu-ETP1

E-Cu (electrolytic copper)

Standard material for copper round wires according to DIN 46431 with high electrical conductivity.

OF-Cu / Cu-OF1

OF-Cu (oxygen-free copper)

Oxygen-free copper for demanding electrical and high-technology applications.

NiSn

Nickel tin

Copper alloy for special requirement profiles, among others in high-tech industries.

NiAg

Nickel silver

Alloy for customized wire solutions with special properties.

Locations

Waidhaus

DE

Headquarters with wire drawing and stranding plant

Materials
E-Cu, OF-Cu, copper alloys (nickel tin, nickel silver)
  • 145 wire drawing and stranding machines
  • Electroplating for surface coating
  • Measurement and control technology
  • FFT monitoring

Industries

Automotive industryEnergy technology / high electrical voltageAerospaceMedical technologyMilitaryOffshoreRoboticsHigh-frequency technologyCommunicationsHeating technologyElectronicsHigh electrical voltage / energy technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Wire drawing (wire drawing plant)Forming––––E-Cu, OF-Cu, Copper alloys, Nickel tin, Nickel silver, Cu-ETP1, Cu-OF1
Stranding (strand and rope manufacturing)Joining––––Copper, Copper alloys
Tin plating of wiresSurface––––Copper, Copper alloys
Silver plating of wiresSurface––––Copper, Copper alloys
Nickel plating of wiresSurface––––Copper, Copper alloys
Electroplating (electrochemical surface coating)Surface––––Copper
Manufacture of fan ropes for high electrical voltagesJoining––––Copper
Manufacture of copper round wires according to DIN 46431Forming––––E-Cu, OF-Cu
Manufacture of strands according to DIN VDE 0295Joining––––Copper
Manufacture of HISA-DW24Joining––––Copper alloys

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Wire drawing and stranding machines (total production machines)–145––Waidhaus

Additional services

Custom manufacturing according to customer requirementsTin platingSilver platingNickel platingSurface coating (electroplating)Consulting & planningQuality management with FFT monitoring

History

  1. 1960

    Founded by Johann Schmidt, later handed over to his son Rüdiger Schmidt

  2. 1991

    Registration of Drahtwerk Waidhaus GmbH in the commercial register (18.06.1991)

  3. 2019

    Merger with Drahtwerk Waidhaus Deutschland GmbH (05.08.2019)

  4. 2023

    Takeover of the wire plant by the Foundry Alliance Group

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