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DREES – Fertigung

Development, electronics manufacturing and assembly of LED luminaires, light line systems and lighting solutions for projects

DREES Logo

DREES GmbH

59846 Sundern, GermanyNew on Amplifa

1957Founded as Josef Drees Metal Goods
approx. 45Employees
up to 130,000Components/hour SMD placement
more than 7,500Luminaires, assemblies & components in the range
third generationFamily-owned

About DREES

DREES GmbH, based in Sundern in the Sauerland region, develops and manufactures LED luminaires, PCB assemblies and custom lighting solutions. The family business, founded in 1957 and now run by the third generation, covers the entire value chain: lighting consultation and lighting design, design and development, SMD/THT PCB assembly in its own electronics production, metalworking, final assembly, and testing in its own electrical, EMC and lighting laboratories. With around 45 employees and a range of more than 7,500 luminaires, assemblies and components, DREES serves industries from retail and hospitality to industry and commerce and public buildings. Reference projects include Oslo Airport, Mercaden Dorsten, the Borusseum Dortmund and the Iglootel. Production takes place at the headquarters in Sundern as well as at partner facilities in Europe and Asia; the systems business includes, among other things, the LIGHTS² retrofit kits and the standardized linear system LFS CONTACT.

Site
Sundern
Processes
SMD placement (electronics assembly, 2 SMT assembly lines), THT manufacturing (through-hole technology), Solder paste application by jetprinter (dispensing instead of stencil), Reflow soldering (reflow oven, 13 zones, up to 270 °C), Milling of assemblies (PCB depaneling/milling), Double-sided PCB assembly, 100 % unit testing (electrical, EMC and lighting laboratories), Development, planning, prototyping and documentation of electronics (EMS)
Materials
PCBs, Flexible PCBs, LED assemblies, Sheet metal (luminaire hangers, sheet metal stamped parts), Tube (tube processing for luminaires), Printed circuit boards (rigid & flexible), Sheet metal, Tube
Certificates
DIN EN ISO 9001:2015, ISO 9001 (DIN EN ISO 9001:2015), 100 % unit testing electronics, EMC laboratory, Lighting laboratory
Founded
1957
Employees
approx. 45
Industries
Retail/Shopping, Hotels & Hospitality, Industry & Commerce, Office & Communication, Culture & Public Sector, Logistics & Production
  1. 01

    Lighting consultation & lighting design

  2. 02

    Design & development (OEM/custom solutions)

  3. 03

    Metalworking

  4. 04

    SMD/THT PCB assembly

  5. 05

    Final assembly

  6. 06

    Testing in the electrical, EMC & lighting laboratories

  7. 07

    Logistics & delivery to the construction site

Materials & Processes

PCB

Printed circuit boards (rigid & flexible)

Bare PCBs and flexible PCBs as the basis for LED assemblies, populated using SMD and THT technology.

Blech

Sheet metal

Sheet metal stamped parts and luminaire hangers, historically the origin of the metalworking production.

Rohr

Tube

Tube processing for luminaire housings and accessories.

Locations

Standort Sundern

Sundern

DE

Headquarters with production, electronics manufacturing, logistics & sales

Lot size
Smallest batch sizes to series production
Materials
PCBs, LED assemblies, sheet metal, tube
  • 2 SMT assembly lines
  • 3 SMD placement machines
  • Jetprinter (solder paste dispenser, dots down to 0.2)
  • Reflow oven (13 zones, up to 270 °C)
  • Assembly milling machine (up to 1,000 x 1,000 mm)
  • Placement head for up to 144 components per project
  • Electrical, EMC and lighting laboratories

Products & Assemblies

LED panel
LED panelAssembly · Lighting
LED strips (flexible PCBs)
LED strips (flexible PCBs)Assembly · Lighting
Ring light EPIC LIGHT II
Ring light EPIC LIGHT IIAssembly · Shop/architectural lighting
Aluminium profile ULTIMATE MINI
Aluminium profile ULTIMATE MINIProfile technology · Lighting
LED downlight ESSENTIAL
LED downlight ESSENTIALAssembly · Lighting
Track spotlight StoreLight
Track spotlight StoreLight3-phase track · Shop lighting

Inside the production

DREES logo
DREES logo
Electronics manufacturing: SMD & THT
Electronics manufacturing: SMD & THT
Custom luminaire Iris
Custom luminaire Iris
Treelights Oslo Airport
Treelights Oslo Airport
Borusseum Dortmund
Borusseum Dortmund
Iglootel Lapland
Iglootel Lapland

Industries

Retail/ShoppingHotels & HospitalityIndustry & CommerceOffice & CommunicationCulture & Public SectorLogistics & ProductionCraft TradesAgricultureServices

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD placement (electronics assembly, 2 SMT assembly lines)Joining–1,450 mm × 500 mm–Smallest batch sizes – up to 130,000 components/hourPCBs (bare PCBs, panels)
THT manufacturing (through-hole technology)Joining––––PCBs
Solder paste application by jetprinter (dispensing instead of stencil)JoiningDots down to 0.2–––PCBs, Solder paste
Reflow soldering (reflow oven, 13 zones, up to 270 °C)Joining––––PCBs, Solder paste
Milling of assemblies (PCB depaneling/milling)Machining–1,000 mm × 1,000 mm––PCBs, Assemblies
Double-sided PCB assemblyJoining–1,450 mm × 500 mm––PCBs
100 % unit testing (electrical, EMC and lighting laboratories)Testing–––––
Development, planning, prototyping and documentation of electronics (EMS)Engineering–––––
LED PCB manufacturing (computer-controlled)Joining––––LED PCBs, Flexible PCBs
Development and production of complete LED luminaires (assemblies through to the luminaire)Assembly––––LED, PCBs
Metalworking (in-house production, historically sheet metal stamped parts and tube processing)Forming––––Metal, Sheet metal, Tube
Surface treatment (in-house production depth for custom luminaires)Surface––––Metal
Final assembly (in-house production depth electronics & final assembly)Assembly–––––
Testing in own laboratory (development & engineering through testing, test laboratories, lightingTesting–––––
Custom luminaire development (OEM project solutions through to the finished luminaire)Engineering–––Small series to series development–
Lighting design, planning, design, installation & maintenance of lighting systemsEngineering–––––
Customer-specific configuration of LED luminaires (color temperature, RGBW, lengths, cable lengths)Assembly–1,466 mm––LED, PCBs

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
SMT assembly line–2PCBs up to 1,450 x 500 mm, capacity up to 130,000 components/hour–Sundern
SMD placement machine–3––Sundern
Jetprinter (solder paste dispenser)––Dots down to 0.2, no solder stencils required–Sundern
Reflow oven––13 zones, up to 270 °C, zone-by-zone temperature control–Sundern
Assembly milling machine––up to 1,000 x 1,000 mm–Sundern
Placement head––up to 144 different components per project–Sundern
Electrical, EMC and lighting laboratories (test laboratories)––––Sundern

Additional services

Lighting consultation & project managementLighting concepts/planningDesign & development (OEM, custom solutions)SMD/THT PCB assembly & electronics manufacturingMetalworkingAssemblyTesting (electrical, EMC and lighting laboratories)Lighting renovation/retrofit kitsDelivery to the construction siteWarehouse logisticsNewsletter/Downloads/Support

Reference customers

IglootelHeimathafen AmeckeLandgasthof KleinerSektor-WerbungmicroFLEXTriopt GroupLieblingsstück NeheimUlla Popken11 TeamsportsEmscher Lippe Energie GmbH (ELE Training Workshop)Schweißerei LichtenvoordeSchulte-FilthautOptik Caveng SwitzerlandMr. SpexMercaden DorstenOslo AirportBäckerei VielhaberStadtpalais CologneKloster zum guten Hirten AachenBorusseum DortmundNivea House HamburgAdami SundernBMW (car workshop)

Quality

The electronics manufacturing is supported by in-house electrical, EMC and lighting laboratories, with 100 % unit testing of the assemblies. The company is certified to DIN EN ISO 9001:2015 and grants a 5-year warranty.

EvidenceSundern
ISO 9001 (DIN EN ISO 9001:2015)
100 % unit testing electronics
EMC laboratory
Lighting laboratory

Company History

  1. 1957

    Foundation of Josef Drees Metal Goods; production of luminaire hangers and sheet metal stamped parts

  2. 1971

    Renamed Drees KG Metal Goods; tube processing for luminaires

  3. 1993

    New building in Sundern (Zum Dümpel 4)

  4. 1996

    Renamed Drees Leuchtenteile GmbH

  5. 2003

    Entry into LED technology

  6. 2006

    Renamed Drees Lichttechnik GmbH

  7. 2011

    Integration of electronics manufacturing and PCB assembly

  8. 2015

    Renamed Drees GmbH; divisions Lighting Technology, Electrical Engineering & Individual

  9. 2016

    Conversion of the SMD production to two lines with three placement machines

  10. 2022

    Christian Drees takes over sole management

  11. 2023

    Acquisition of Linear Flat Systems from BJB, further development into LFS CONTACT

  12. 2024

    Relaunch of the brand presence; Patrick Neuhaus becomes sole authorized signatory

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