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D&S Walzentechnik – Fertigung

Manufacture of technical rollers, central cylinders for flexographic printing and rotationally symmetric pressure vessels

D&S Walzentechnik Logo

Drink & Schlössers GmbH & Co. KG

Krefeld (Mühlenweg 21)New on Amplifa

1922Founded
KrefeldLocation
D 4.200 x L 10.000 mm or D 2.400 x LMaximum machining dimensions
45 tMaximum unit weight for welding
3rd generationFamily business

About us

Drink & Schlössers, based in Krefeld on the Lower Rhine, is active across the entire field of roller technology. The third-generation family business manufactures technical rollers, cylinders and drums as well as rotationally symmetric components up to 4,200 mm diameter with a length of 10,000 mm, or up to 2,400 mm diameter with a maximum length of 18,000 mm. The product portfolio includes cooling rollers, heating rollers, process rollers, calender rollers, dryer rollers and central cylinders for the flexographic printing industry, which the company has been producing in welded steel construction since the 1970s. In addition, it holds an approval for pressure vessel construction. The value chain comprises CNC flame cutting, rolling (rounding), welding (E, TIG, MAG, UP), CNC turning and milling, stone grinding and dynamic balancing. Various surface treatments such as chrome plating, nickel plating, thermal spray coating, hardening, rubber covering and hardcoat anodizing are also offered. The company manufactures for national and international customers, among others from the paper, food, pharmaceutical, plastics, chemical and energy industries.

Site
Krefeld
Processes
Manufacture of technical rollers, cylinders, drums (cooling rollers, heating rollers, process, Central cylinders for flexographic printing (welded steel construction), Manufacture of rotationally symmetric pressure vessels (pressure vessel construction, approval, CNC flame cutting (oxy-fuel and plasma processes), Rolling/rounding (rolling of plates), Drilling, Welding (E, TIG, MAG and UP processes), CNC milling (horizontal boring and milling machine)
Materials
Steel, Aluminium, Hastelloy, Material groups 1.1, 1.2, 8.1 according to CEN ISO/TR 15608
Certificates
ISO 9001:2015, Directive 2014/68/EU (Pressure Equipment Directive), QA system Module H1, AD 2000-Merkblatt HP 0 (manufacturer and welding company), EN ISO 3834-2 (qualified welding company), Transfer of material designation (DIN EN 10204 2.1/2.2/3.1), PED 2014/68/EU, Module H1, AD 2000 HP 0, EN ISO 3834-2, Transfer of material designation according to DIN EN 10204
Founded
1922
Industries
Flexographic printing industry, Paper industry, Food/confectionery manufacturing, Pharmaceutical industry, Plastics/film industry, Chemical industry
  1. 01

    Consulting and design

  2. 02

    CNC flame cutting (oxy-fuel/plasma)

  3. 03

    Rolling of the plates

  4. 04

    Welding (E, TIG, MAG, UP)

  5. 05

    Turning and milling (CNC and conventional)

  6. 06

    Stone grinding and belt grinding

  7. 07

    Surface treatment

  8. 08

    Dynamic balancing

  9. 09

    Testing and acceptance

  10. 10

    Repair and overhaul

Materials and processes

St

Steel

Main material for rollers, central cylinders and pressure vessels, welded in material groups 1.1, 1.2 and 8.1 according to CEN ISO/TR 15608.

Al

Aluminium

Material for rollers with hardcoat surface treatment.

Hastelloy

Hastelloy

Alloy for thermally sprayed wear-resistant surfaces.

Site

Krefeld

DE

Manufacturing and sales

Part weight / size
up to 45 t (welding)
Materials
Steel, aluminium, Hastelloy
  • CNC centre lathe D 2.400 x L 18.000 mm
  • CNC centre lathe D 3.800 x L 7.000 mm
  • CNC vertical turning machine D 4.200 x L 3.200 mm
  • Conventional centre lathes (D 960 x L 8.000 mm; D 3.800 x L 7.000 mm)
  • Stone grinding machines, CNC and conventional (up to D 4.200 x L 10.000 mm)
  • Horizontal boring and milling machine, spindle diameter 130 mm
  • Drilling machine up to Ø 100 mm in steel, 2,000 mm reach
  • Balancing machine, dynamic, up to 3 planes, up to D 5.000 x 14.500 mm, 25 t

Industries

Flexographic printing industryPaper industryFood/confectionery manufacturingPharmaceutical industryPlastics/film industryChemical industryEnergy sectorPhotovoltaicsAutomotive industryPressure vessel constructionChemical industryPhotovoltaics (vacuum coating systems)Automotive industry (test rigs)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of technical rollers, cylinders, drums (cooling rollers, heating rollers, processJoining–18000 mm––Steel, Aluminium
Central cylinders for flexographic printing (welded steel construction)Joining––––Steel
Manufacture of rotationally symmetric pressure vessels (pressure vessel construction, approvalJoining––––Steel
CNC flame cutting (oxy-fuel and plasma processes)Machining–12000 mm × 3500 mm––Steel
Rolling/rounding (rolling of plates)Forming–3250 mm––Steel
DrillingMachining–2000 mm––Steel
Welding (E, TIG, MAG and UP processes)Joining–20000 mm45 t–Steel, Stainless steel
CNC milling (horizontal boring and milling machine)Machining–2500 mm × 2000 mm––Steel, Aluminium
Turning and belt grindingMachining–18000 mm––Steel, Aluminium, Stainless steel, Castings
Stone grindingMachining–12000 mm––Steel, Aluminium
Dynamic balancing (in up to 3 planes)Testing–14500 mm25 t––
Repair and overhaul of rollers, grinding and recoating, bearing inspection,Surface–––––
Surface treatment: chrome plating, nickel plating, thermal spray coating (ceramic orSurface––––Steel, Aluminium, Hastelloy

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC centre lathe––D 2.400 x L 18.000 mm–Krefeld
CNC centre lathe––D 3.800 x L 7.000 mm–Krefeld
CNC vertical turning machine––D 4.200 x L 3.200 mm–Krefeld
Centre lathe, conventional––D 960 x L 8.000 mm–Krefeld
Centre lathe, conventional––D 3.800 x L 7.000 mm–Krefeld
Stone grinding machine, CNC––D 1.250 x L 12.000 mm; D 2.500 x L 5.300 mm–Krefeld
Stone grinding machine, conventional––D 4.200 x L 10.000 mm–Krefeld
Horizontal boring and milling machine––Spindle diameter 130 mm, x = 2.500 mm, y = 2.000 mm–Krefeld
Drilling machine––Drilling capacity in steel: diameter 100 mm with up to 2,000 mm reach–Krefeld
Balancing machine (dynamic balancing in up to 3 planes)––up to diameter 5.000 mm x 14.500 mm length, max. 25 t–Krefeld

Additional services

Repair and overhaul of rollersGrinding and recoating of worn surfacesPeriodic inspections of pressure vesselsBearing inspectionFlow testing and flushing of heating and cooling rollersDynamic balancing (up to 3 planes, up to 5000 mm diameter)Contract machining of rotationally symmetric components (turning, milling, grinding, welding,Design and development of rollers and pressure vessels

Quality

The quality assurance system is certified to ISO 9001:2015 as well as to the Pressure Equipment Directive 2014/68/EU (Module H1). As a qualified welding company according to EN ISO 3834-2 with welding coordinators according to EN ISO 14731, the company is authorised to transfer the material designation according to DIN EN 10204.

EvidenceKrefeld
ISO 9001:2015
PED 2014/68/EU, Module H1
AD 2000 HP 0
EN ISO 3834-2
Transfer of material designation according to DIN EN 10204

History

  1. 1922

    Founded in Krefeld-Hüls

  2. 1950er

    Specialisation in apparatus and roller construction

  3. 1960er

    Design and manufacture of high-precision technical rollers; approval for pressure vessel construction; rollers subject to acceptance inspection

  4. 1970er

    Development of the central cylinders in welded steel construction; leader in the field of flexographic printing technology

  5. 2001

    Initial certification to ISO 9001

  6. 2024

    Recertification to ISO 9001:2015 valid until 30.11.2027

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