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DRS Group – Fertigung

Worldwide industrial remediation of major hail, production and transport damage to vehicles

DRS Group Logo

DRS Hagelschaden GmbH

Düsseldorf · Hamburg · Isenbüttel · Lehre · Appenzell (CH) · Paris (FR) · Miami (US) · Puebla (MX) · Sydney (AU)New on Amplifa

2006Founded
30,000Vehicles per major damage project (capacity)
500,000+Vehicles repaired in 21 countries
100+Major damage projects handled
9Sites worldwide

About DRS Group

DRS Group specializes in remediating hail, production and transport damage to vehicles on an industrial scale. Acting on behalf of automotive manufacturers, insurers and dealer associations, the service teams remove dents without repainting (PDR), repair glass, wheels, plastic and leather parts as well as body components, and perform spot repair, partial and full repainting. The foundation is a modular high-performance platform that enables mobile and stationary repair centers with multi-tier repair lines to be set up worldwide at very short notice; capacity extends to up to 30,000 vehicles per major damage project. Operations are managed via proprietary damage management software that documents workflows, quality results and damage records per vehicle. The Group was founded in 2006 by Danny Ralf Stepputis and has handled over 100 major damage events involving more than 500,000 vehicles in 21 countries. The network includes, alongside the German site in Düsseldorf, subsidiaries in Hamburg, Isenbüttel and Lehre, Switzerland, France, the USA, Mexico and Australia.

Site
Düsseldorf
Processes
Paintless dent removal (hail damage repair / gentle repair), Windshield repair/replacement, Wheel refurbishment/wheel repair, Plastic repair, Leather repair, Accident repair / replacement or repair of damaged body parts, Spot Repair / repair painting / partial painting / full repainting, Vehicle detailing / vehicle wash
Materials
Body sheet metal (steel), Aluminum (body and wheels), Plastic, Automotive glass, Leather, Vehicle paint
Certificates
DIN ISO 9001:2015, KlimaInvest Certification (Climate Neutrality), ISO 9001
Founded
2006
Industries
Automotive manufacturers, Insurance companies, Auto dealer associations
  1. 01

    Vehicle registration and preliminary damage check

  2. 02

    Logistics and vehicle movements

  3. 03

    Disassembly

  4. 04

    Paintless dent removal / painting

  5. 05

    Reassembly

  6. 06

    Vehicle detailing

  7. 07

    Quality check

  8. 08

    Documentation in the damage management software

Materials and Components

Stahl

Body sheet metal (steel)

Paintless dent removal (PDR) on steel bodies for hail and production damage

Aluminium

Aluminum (body and wheels)

PDR on aluminum bodies as well as refurbishment and repair of alloy wheels

Kunststoff

Plastic

Repair of plastic parts such as bumpers in the smart repair sector

Glas

Automotive glass

Windshield repair and glass replacement

Leder

Leather

Repair of damaged leather upholstery

Lack

Vehicle paint

Spot repair, repair painting, partial painting and full repainting

Sites

Standort Düsseldorf

Düsseldorf

DE

Headquarters, administration

Hamburg

DE

Site / project management for international projects

Standort Isenbüttel

Isenbüttel

DE

Body and paint center / Smart Repair Center (DRS Kfz-Technik GmbH)

  • Paint booths
Standort Lehre

Lehre

DE

Body and paint center / Smart Repair Center (opened 2015)

  • Paint booths

Appenzell

CH

Subsidiary DRS Hagelschaden GmbH

Paris

FR

DRS France SAS

Miami

US

DRS Dent Repair Service USA LLC

San Martinito, Puebla

MX

DRS Automotive Solutions México S. de R.L. de C.V.

Sydney

AU

DRS Hail Group Pty Ltd

Components and Services

Hail-damaged vehicle body (PDR)
Hail-damaged vehicle body (PDR)Paintless dent removal · Automotive
Wheel refurbishment
Wheel refurbishmentSmart Repair · Automotive
Windshield repair
Windshield repairGlass replacement · Insurance

Inside the production

Modular high-performance platform – schematic diagram
Modular high-performance platform – schematic diagram
DRS damage management software
DRS damage management software
Multi-tier repair lines of the high-performance platform
Multi-tier repair lines of the high-performance platform
Infographic modular high-performance platform
Infographic modular high-performance platform
Major damage project Mexico 2015
Major damage project Mexico 2015
Major damage project planning
Major damage project planning

Industries

Automotive manufacturersInsurance companiesAuto dealer associations

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Paintless dent removal (hail damage repair / gentle repair)Surface–––up to 30,000 vehicles per major damageVehicle body (sheet metal)
Windshield repair/replacementAssembly––––Glass
Wheel refurbishment/wheel repairSurface––––Wheels (alloy/steel)
Plastic repairPlastic––––Plastic
Leather repairSurface––––Leather
Accident repair / replacement or repair of damaged body partsAssembly––––Body sheet metal
Spot Repair / repair painting / partial painting / full repaintingSurface––––Vehicle paint/body
Vehicle detailing / vehicle washSurface–––––
De-wrapping & wrappingSurface–––––
Disassembly & reassemblyAssembly–––––
Inspection–––––
Engineering–––up to 30,000 vehicles per major damage–

Additional services

Paintless dent removal (PDR)Hail damage repairWindshield repair/replacementWheel refurbishment/wheel repairPlastic repairLeather repairVehicle detailingAccident repairBody part replacement/repairSpot RepairRepair/partial/full paintingLease returnsVehicle checkAir conditioning serviceWinter/summer checkPick-up & delivery serviceMobility serviceWrapping/de-wrappingDisassembly & reassemblySpare parts managementQuality checkDamage management softwareVehicle movements/logistics

Quality

Quality inspections are carried out at multiple process points by certified DRS experts; results are documented in the proprietary damage management software. DRS Hagelschaden GmbH is certified to DIN ISO 9001:2015 by DEKRA (re-certification at the end of March 2016).

EvidenceDüsseldorf
ISO 9001
KlimaInvest Certification (Climate Neutrality)

History

  1. 2006

    DRS Group founded by Danny Ralf Stepputis

  2. 2007

    Market entry in Denmark

  3. 2008

    Market entry in Switzerland and Austria; first major damage order from a manufacturer

  4. 2009

    DRS subsidiary in Switzerland founded

  5. 2010

    Market entry in the Czech Republic, Russia, Finland, Croatia and Australia; expansion into a global hail player

  6. 2011

    Market entry in France, Slovakia, Argentina

  7. 2012

    First major damage order in the USA; new DRS subsidiary in the USA

  8. 2013

    New DRS subsidiary in South Africa

  9. 2014

    Market entry in Turkey; Martin Jäger becomes CFO

  10. 2015

    1st world record: 15,000 cars in 7 weeks in Latin America; opening of the Smart Repair Center in Lehre

  11. 2016

    Re-certification to DIN ISO 9001:2015 by DEKRA

  12. 2017

    New DRS subsidiary in Mexico; 2nd world record: 40,000 cars in 13 weeks

  13. 2018

    Mexico: 21,500 vehicles in 4 weeks

  14. 2019

    Opening of the Isenbüttel body and paint center; new subsidiary in Sydney

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