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DHM – Fertigung

Industrial sheetfed offset and digital printing with finishing and digital print refinement for B2B customers across Europe

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Druckhaus Mainfranken GmbH

Marktheidenfeld (Nordring) · Marktheidenfeld (Dillberg) · Mainaschaff · Würzburg (Heuchelhof) · Klipphausen · KesselsdorfNew on Amplifa

2006Founded
> 1,000Employees
6Locations in Germany
25Printing presses

About Druckhaus Mainfranken

Druckhaus Mainfranken is a printing company specialised in industrial sheetfed printing, headquartered in Marktheidenfeld (Bavaria). Founded in 2006, the company employs more than 1,000 people and produces printed products such as letterheads, stickers, labels and paper carrier bags for SMEs, major customers and resellers. Production is carried out in sheetfed offset printing (among other things with LE-UV technology in large format) as well as digital printing on reel and sheet for very small print runs. The value chain includes, alongside printing itself, finishing with automated cutting lines, robotics and die-cutting technology, laser die-cutting of stickers, digital print refinement, foil refinement of labels and the production of paper carrier bags. The machine fleet comprises around 25 printing presses, including Heidelberg and König & Bauer sheetfed presses and a Scodix Ultra 6000. The company works with FSC®- and PEFC-certified materials and supplies customers across Europe; resellers and web-to-print applications are served through the online shop REDPRINTGROUP.

Site
Marktheidenfeld
Processes
Sheetfed offset printing (industrial sheetfed printing), Digital printing (reel and sheet), Digital print refinement, Laser die-cutting of stickers, Foil finishing of labels, Die-cutting technology, Cutting (automated cutting technology/cutting lines), Paper carrier bag production
Materials
Paper (FSC®/PEFC certified), Cardboard, Label/sticker material, Label and sticker materials
Certificates
FSC®, PEFC
Founded
2006
Employees
> 1,000
Industries
Printing industry, SMEs and major customers (B2B), Resellers / web-to-print
  1. 01

    Prepress data preparation

  2. 02

    Sheetfed offset printing / digital printing

  3. 03

    Print refinement (Scodix, foil finishing)

  4. 04

    Die-cutting and laser cutting technology

  5. 05

    Cutting / post-press processing (automated, robotics)

  6. 06

    Logo approval management

  7. 07

    Shipping

Materials and Processes

Papier

Paper (FSC®/PEFC certified)

Certified papers for letterheads, carrier bags and other printed products with fully documented material flows.

Karton

Cardboard

Processed in sheetfed offset and digital printing as well as in die-cutting and cutting technology.

Etikett

Label and sticker materials

Used in laser die-cutting of stickers and foil refinement of labels.

Locations

Marktheidenfeld

DE

Printing and post-press processing (headquarters)

Materials
Paper, cardboard, label/sticker materials
  • Heidelberg 8-colour with LE-UV
  • Heidelberg 8-colour with LE-UV (second machine)
  • König & Bauer 8-P
  • Reel feeder on sheetfed press
  • Scodix Ultra 6000 with Smart HD

Marktheidenfeld (Dillberg)

DE

Printing and post-press processing

Materials
Paper, cardboard
  • Fully networked cutting line with four cutting units
  • Robotics in print processing

Mainaschaff

DE

Printing and post-press processing

Würzburg (Heuchelhof)

DE

Post-press processing

Klipphausen

DE

Printing and post-press processing

Kesselsdorf

DE

Printing and post-press processing

Printed Products

Letterheads
LetterheadsSheetfed offset printing · Automated letterhead processing line
Labels
LabelsFoil finishing · Sheetfed offset/digital printing
Stickers
StickersLaser die-cutting · Digital printing
Paper carrier bags
Paper carrier bagsCarrier bag production · Paper (FSC®/PEFC)

Inside the production

König & Bauer 8-P sheetfed press at the Marktheidenfeld site
König & Bauer 8-P sheetfed press at the Marktheidenfeld site
Digital printing and post-press processing production areas 2022/2023
Digital printing and post-press processing production areas 2022/2023
Machine fleet 2020/2021
Machine fleet 2020/2021
FSC® and PEFC certification
FSC® and PEFC certification
Production 2016/2017
Production 2016/2017

Industries

Printing industrySMEs and major customers (B2B)Resellers / web-to-print

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sheetfed offset printing (industrial sheetfed printing)Printing/Post-press processing––––Paper, Cardboard
Digital printing (reel and sheet)Printing/Post-press processing–––very small print runsPaper, Cardboard
Digital print refinementSurface––––Paper, Cardboard
Laser die-cutting of stickersPrinting/Post-press processing––––Sticker material
Foil finishing of labelsSurface––––Label material
Die-cutting technologyPrinting/Post-press processing––––Paper, Cardboard
Cutting (automated cutting technology/cutting lines)Printing/Post-press processing––––Paper, Cardboard
Paper carrier bag productionPrinting/Post-press processing––––Paper
Letterhead processingPrinting/Post-press processing––––Paper
Print post-press processing (including robotics)Printing/Post-press processing––––Paper, Cardboard

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Sheetfed press 8-colour with LE-UVHeidelberg––2017Marktheidenfeld
Sheetfed press 8-colour with LE-UV (second)Heidelberg––2018–
Sheetfed press 4-colour with LE-UV in large formatHeidelberg–Large format2014–
8-P sheetfed pressKönig & Bauer 8-P––2020Marktheidenfeld
Scodix Ultra 6000 (digital print refinement, Smart HD)Scodix Ultra 60001–2023Marktheidenfeld
Fully networked cutting line with four cutting units–1–2020Dillberg
Cutting line–1–2018–
Reel feeder on sheetfed press–1–2021Marktheidenfeld
Paper carrier bag machine (first of its kind in Germany)–1–2018–
Printing presses (total machine fleet)–25–––

Additional services

Digital printingSheetfed offset printingDigital print refinementDie-cutting technologyLaser die-cutting of stickersFoil finishing of labelsPost-press processingOnline shop (REDPRINTGROUP)Reseller integration / web-to-printWarehouse location for safety stock

Reference customers

FLYERALARM (partner in FSC/PEFC certification)

Quality and Certification

Print quality in sheetfed offset printing is safeguarded by installed control systems. FSC® and PEFC certification with annual surveillance audits and fully documented material flows.

EvidenceMarktheidenfeldMarktheidenfeld (Dillberg)MainaschaffWürzburg (Heuchelhof)KlipphausenKesselsdorf
FSC®
PEFC

History

  1. 2006

    Foundation of Druckhaus Mainfranken.

  2. 2014

    Installation of a Heidelberg 4-colour press with LE-UV in large format (a pioneer in Europe); automation of production, e.g. letterhead processing line.

  3. 2015

    Establishment of a warehouse location in Trennfeld (Bavaria) for safety stock.

  4. 2016

    Build-up of an in-house sales team, specialisation in serving resellers.

  5. 2017

    Installation of the first Heidelberg 8-colour press with LE-UV; introduction of laser die-cutting for stickers and foil finishing for labels.

  6. 2018

    Start of digital production on several systems, powerful cutting line, second Heidelberg 8-colour press with LE-UV, first paper carrier bag machine in Germany.

  7. 2019

    FSC® and PEFC certification together with partner FLYERALARM; first provider in Europe with its own logo approval management process.

  8. 2020

    Automation of print processing with robotics at the Dillberg site (fully networked cutting line with four cutting units); additional König & Bauer 8-P in Marktheidenfeld; investments in digital printing; launch of the online shop REDPRINTGROUP.

  9. 2021

    First reel feeder on a sheetfed press at the Marktheidenfeld site.

  10. 2022

    Expansion of digital printing for very small print runs; investments in die-cutting and automated cutting technology as well as digital print refinement.

  11. 2023

    Scodix Ultra 6000 with Smart HD at the Marktheidenfeld site (first machine of this series in Europe); additional control systems in sheetfed offset printing.

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