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DSA Systems – Fertigung

Develops testing and communication solutions for vehicle electronics across the entire vehicle life cycle.

DS

DSA Systems, Inc.

Troy (US) · Puebla (MX) · São Paulo (BR) · Aachen (DE) · Leinì (IT) · Port Elizabeth (ZA) · Pune (IN) · Shanghai (CN)New on Amplifa

more than 40 yearsexperience in the development of communication solutions for
10locations worldwide
4core industries: automotive, commercial vehicles,

About DSA Systems

DSA Systems is a provider of custom communication solutions for vehicle electronics headquartered in Troy, Michigan (USA). The company supports vehicle manufacturers across the entire vehicle life cycle – from development through production to after-sales and vehicle connectivity – with modular and flexible systems. The portfolio of services includes electrical testing for the early detection of quality defects, the installation, electrical testing and commissioning of high-voltage batteries and battery modules including Battery Lifecycle Management, end-of-line test systems for verifying the overall functionality of vehicles, as well as ECU Flashing, i.e. the flashing and coding of control units in-line and off-line via parallel vehicle buses. Core industries are automotive, commercial vehicles, off-highway and logistics. In addition to its headquarters in Troy, DSA Systems maintains branch offices, among others, in Aachen (Germany), Puebla (Mexico), São Paulo (Brazil), Leinì (Italy), Port Elizabeth (South Africa), Pune (India) and Shanghai (China). The company can look back on more than 40 years of experience in the development of communication solutions for vehicle electronics.

Site
Troy, MI
Processes
Electrical Testing, Battery Pack Testing (Installation, electrical testing, commissioning of high-voltage batteries and, Battery Lifecycle Management, End Of Line Testing (EoL), ECU Flashing (Flash programming and coding of control units, in-line and off-line), Development of customer-specific communication solutions for vehicle electronics, Battery Pack Testing / Battery Lifecycle Management, End-of-Line Testing
Materials
Electrical Testing, Battery Pack Testing, End-of-Line Testing, ECU Flashing, Engineering
Industries
Automotive, Commercial Vehicles, Off-Highway, Logistics, Commercial Vehicles (Commercial Vehicles)
  1. 01

    Engineering of custom communication solutions

  2. 02

    Development and provision of test systems

  3. 03

    Installation and electrical testing

  4. 04

    ECU flashing and coding

  5. 05

    End-of-line testing

  6. 06

    Battery Lifecycle Management

Services and Processes

ET

Electrical Testing

Comprehensive functional tests for the early detection of quality defects and malfunctions after component assembly.

BPT

Battery Pack Testing

Installation, electrical testing and commissioning of high-voltage batteries and battery modules.

EoL

End-of-Line Testing

Test systems verify the overall functionality of vehicles, simulate relevant states and document the results.

ECU-F

ECU Flashing

Flash programming and coding of control units in-line and off-line via parallel vehicle buses.

ENG

Engineering

Development of custom communication solutions for vehicle electronics.

Locations

Troy (DSA Systems, Inc.)

US

Headquarters

Troy (S4 International LLC)

US

Branch office

Puebla

MX

Branch office (DSA Sistemas, S.A. de C.V.)

São Paulo

BR

Branch office (DSA do Brasil Sistemas Eletrônicos Ltda.)

Aachen (DSA Daten- und Systemtechnik GmbH)

DE

Branch office

Aachen (S4 International GmbH)

DE

Branch office

Leinì (TO)

IT

Branch office (DSA Systems Italia S.r.l.)

Port Elizabeth

ZA

Branch office (S4 Integration (Pty) Ltd.)

Pune

IN

Branch office (DSA Technologies India Pvt. Ltd.)

Shanghai

CN

Branch office (DSA China Electronic Technology Co. Ltd.)

Industries

AutomotiveCommercial VehiclesOff-HighwayLogisticsCommercial Vehicles (Commercial Vehicles)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electrical TestingTesting–––––
Battery Pack Testing (Installation, electrical testing, commissioning of high-voltage batteries andTesting–––––
Battery Lifecycle ManagementTesting–––––
End Of Line Testing (EoL)Testing–––––
ECU Flashing (Flash programming and coding of control units, in-line and off-line)Assembly–––––
Development of customer-specific communication solutions for vehicle electronicsEngineering–––––

Additional services

Electrical TestingBattery Pack Testing / Battery Lifecycle ManagementEnd-of-Line TestingECU Flashing (flashing and coding of control units)Communication solutions for vehicle electronics across the entire vehicle life cycle

History

  1. More than 40 years of experience in the development of custom communication solutions for vehicle electronics

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