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DSI Aerospace – Fertigung

Development and manufacture of reliable avionics electronics for space and aeronautics – on-board computers, mass memory storage and test systems.

DSI Aerospace Logo

DSI Aerospace GmbH

Bremen · Braunschweig · BudapestNew on Amplifa

1997Founded (spin-off of Hochschule Bremen)
3Sites in Germany and Hungary
> 50Failure-free years in orbit (heritage)
1–8 TbitStorage capacity of the PDHU product range
ISO Class 7Cleanroom for flight hardware integration

About DSI Aerospace

DSI Aerospace GmbH, based in Bremen, has been developing and manufacturing highly reliable electronics for space and aeronautics applications since 1997. The product portfolio comprises on-board computers, Payload Data Handling Units (mass memory storage with 1–8 Tbit), data processing units, Instrument Control Units and Ground Support Equipment such as unit and board-level testers. The products are offered as box-level units or as board-level plug-in cards (e.g. cPCI-SS). The focus is on hardware, FPGA and software development; manufacturing and testing take place in the company's own laboratories, workshops and test facilities, including an ISO-Class-7 cleanroom for flight hardware integration, thermal and vacuum test chambers and an EMI/RFI-shielded Crypto Chamber. A field of specialisation is radiation testing (Radiation Up-Screening, SEE and TID tests) of memory devices and FPGAs. Customers include ESA, DLR, Airbus, Thales Alenia Space, OHB and Beyond Gravity in missions for Earth observation, science, exploration and space safety.

Site
Bremen
Processes
Electronics development for aerospace (hardware, FPGA, software), Radiation testing / Radiation Up-Screening (SEE and TID tests) of electronic components,, Manufacture and test of box-level and board-level electronics products (on-board computers, PDHU,, Cleanroom flight hardware integration, Thermal and vacuum tests, EMC testing (access to external EMC test facilities), Vibration, shock and acceleration tests (access to external test facilities), Manufacture of Ground Support Equipment (unit testers, board-level testers)
Materials
Electronic components (FPGAs, memory devices), FPGA-based systems, Memory devices (RAM, NAND flash), Board-level electronics (cPCI-SS)
Certificates
ISO 9001:2015, ISO 9001
Founded
1997
Industries
Space (Earth Observation, Science & Exploration, Space Safety, New Space), Aerospace avionics, Ground segment / ground equipment, Aerospace avionics (airborne applications)
  1. 01

    Project management & systems engineering

  2. 02

    Hardware, FPGA and software development

  3. 03

    Radiation testing / Radiation Up-Screening

  4. 04

    Manufacturing in the company's own workshops

  5. 05

    Cleanroom integration (ISO Class 7)

  6. 06

    Verification, thermal/vacuum testing and product assurance

  7. 07

    Delivery and support in the ground segment

Development & Processes

FPGA

FPGA-based systems

Modern, secure FPGAs (Microsemi, Xilinx) form the basis for data processing, encryption and compression in orbit.

MEM

Memory devices (RAM, NAND flash)

EDAC-protected memory for mass storage solutions with 1–8 Tbit capacity and data rates up to 5 Gbps.

cPCI-SS

Board-level electronics (cPCI-SS)

Plug-in card form factor with extensibility via mezzanine connectors for integration into existing avionics architectures.

Sites

Standort Bremen

Bremen

DE

Headquarters: development, manufacturing and testing

Lot size
One-off pieces to series production
Materials
Electronic components (FPGAs, memory devices)
  • ISO Class 7 cleanroom for flight hardware integration
  • Thermal and vacuum test chambers
  • EMI/RFI-shielded Crypto Chamber
  • Mechanical and electrical workshops
  • Radiation test facilities (SEE/TID, Real-Time Event Detection)

Braunschweig

DE

Branch office

Budapest

HU

Subsidiary DSI Aerospace Hungary Kft.

Products

On-board computer
On-board computerBox/board-level · space
Payload Data Handling Unit (mass memory storage)
Payload Data Handling Unit (mass memory storage)Box/board-level · Earth observation
Data Processing Unit
Data Processing UnitBox/board-level · space
Instrument Control Unit
Instrument Control UnitBox-level · Earth observation
Ground Support Equipment
Ground Support EquipmentUnit/board-level testers · ground segment

Inside the production

Radiation testing of memory devices and FPGAs
Radiation testing of memory devices and FPGAs
Ground Support Equipment
Ground Support Equipment
EGSE – test and operating systems for satellite avionics
EGSE – test and operating systems for satellite avionics
EGSE – data processing and interfaces
EGSE – data processing and interfaces
Contribution to the commercial new space market
Contribution to the commercial new space market
KOMPSAT-2 – first space project with OHB (1999)
KOMPSAT-2 – first space project with OHB (1999)

Industries

Space (Earth Observation, Science & Exploration, Space Safety, New Space)Aerospace avionicsGround segment / ground equipmentAerospace avionics (airborne applications)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electronics development for aerospace (hardware, FPGA, software)Engineering–––––
Radiation testing / Radiation Up-Screening (SEE and TID tests) of electronic components,Testing––––Electronic components (memory, FPGAs)
Manufacture and test of box-level and board-level electronics products (on-board computers, PDHU,Assembly–––––
Cleanroom flight hardware integrationAssembly–––––
Thermal and vacuum testsTesting–––––
EMC testing (access to external EMC test facilities)Testing–––––
Vibration, shock and acceleration tests (access to external test facilities)Testing–––––
Manufacture of Ground Support Equipment (unit testers, board-level testers)Engineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
ISO Class 7 cleanroom (for flight hardware integration)––––Bremen
Thermal and vacuum test chambers––––Bremen
EMI/RFI-shielded Crypto Chamber––––Bremen
Mechanical and electrical workshops–––––
Radiation test facilities (ground-based SEE/TID testing with Real-Time Event Detection)–––––

Additional services

Project managementSystems engineeringHardware, FPGA and software developmentVerification and product assuranceRadiation testing / Radiation Up-Screening (SEE, TID), specialised in memory devices and FPGAsManufacturing and testing in the company's own laboratories, workshops and test facilitiesEGSE and test systemsDevelopment of custom FPGA-based IP coresEmbedded software developmentInformation security / crypto componentsRental of test facilities and facilities

Reference customers

ESADLRAirbusThales Alenia SpaceOHBBeyond GravityRedwire SpaceOIPTÜBITAKKARIClearSpaceCrisa

Quality

DSI Aerospace is certified to DIN EN ISO 9001:2015 (certifier: DNV). Verification includes, among other things, thermal and vacuum tests, access to EMC as well as vibration, shock and acceleration test facilities, and radiation testing according to ESA/NASA standards.

EvidenceBremen
ISO 9001

History

  1. 1997

    Foundation of DSI Digital Signal Processing Systems & Information Technology GmbH by Prof. Harald Michalik and Prof. Laszlo Hinsenkamp as a spin-off of Hochschule Bremen

  2. 1999

    First space project: KOMPSAT-2 Crypto and Formatting Board with OHB

  3. 2002

    Development of crypto boards for SARLupe

  4. 2003

    Relocation of headquarters to the airport campus of Hochschule Bremen

  5. 2007

    Relocation to the current site at Otto-Lilienthal-Str. 1, Bremen

  6. 2008

    Partnership with OHB: development and manufacture of EnMAP DSHA & ICPU

  7. 2010

    First box-level export project (GökTürk SDCU-A with TÜBITAK) and first ESA board-level subcontract (Proba-V DHU with OIP)

  8. 2012

    First ESA science mission: ExoMars Orbiter MMU boards with Crisa/Airbus; MASCOT OBC with DLR

  9. 2015

    Direct Prime Contractor for JUICE SSMM (with Beyond Gravity) and MetOp-SG CDPU (with Airbus)

  10. 2016

    Opening of the first branch office in Braunschweig; renamed DSI Aerospace Technologie GmbH, holding structure

  11. 2017

    First series products for South Korea (KompSat-7, KompSat-7A, EOIRSat with KARI)

  12. 2019

    Winning 5 of 6 projects for mass memory storage and instrument control units in Copernicus missions (CRISTAL, LSTM, CIMR, CHIME, CO2M)

  13. 2020

    Entry into space weather missions (HERA MMU with Redwire); I-HAB MMS with TAS

  14. 2021

    Sale of the sister company DSI Datasecurity GmbH to Airbus; new office in Braunschweig (Hans-Sommer-Str.)

  15. 2023

    First space safety mission (Clearspace-1 OBC); renamed DSI Aerospace GmbH; shares acquired by EHC Ventures GmbH

  16. 2024

    Foundation of the subsidiary DSI Aerospace Hungary Kft. in Budapest

  17. 2025

    Acquisition of DSI Aerospace GmbH by the holding NEO Aerospace Systems GmbH

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