Development, design and manufacturing of mechanical solutions for electronics, special machinery and automation
DUKART engineering & production
GottmadingenNew on Amplifa
Company
DUKART engineering & production is a family-owned company founded in 2001 and headquartered in Gottmadingen. The company develops and manufactures mechanical components and special machinery, with focuses on mechanics for power and signal electronics, aviation, electromobility, medical technology as well as automation & robotics. The range of services covers the entire chain from feasibility study through design, FEM analysis, FMEA and tolerance analysis to prototype, single-item and series production as well as assembly. The in-house production offers CNC milling and turning, sheet metal working, laser and welding technology, coating, grinding, heat treatment and 3D measurement. A robot-based machining center with a KUKA 6-axis robot machines thin-walled aluminum profiles up to 2.5 m in length and can also be used for 3D printing of plastics or concrete as well as 3D laser cutting. The company is certified to DIN EN ISO 9001:2015 and supplies customers across Europe.
- Site
- Gottmadingen
- Processes
- CNC milling, CNC turning / manufacture of turned parts, Sheet metal working / manufacture of sheet metal parts, Laser welding, Welding, Coating, Insulation coating, Grinding
- Materials
- Aluminum profiles (thin-walled), Plastics (3D printing), Concrete (3D printing), Round bars (automotive subassemblies), Aluminium, Plastics, Round bars (steel)
- Certificates
- DIN EN ISO 9001:2015, ISO 9001 (DIN EN ISO 9001:2015)
- Founded
- 2001
- Industries
- Aviation, Mechanics for power electronics, Electromobility, Special machinery construction, Automation & Robotics, Medical technology
- 01
Feasibility analysis & concept
- 02
Design & calculation (FEM, FMEA)
- 03
CNC/CAM and PLC programming
- 04
Prototype construction
- 05
CNC manufacturing & sheet metal working
- 06
Joining, coating, heat treatment
- 07
3D measurement & quality inspection
- 08
Assembly & contract manufacturing
Materials & Processes
Aluminium
Thin-walled aluminum profiles up to 2.5 m in length are machined with robotic support.
Plastics
Material processed in 3D printing (robot cell) for prototypes and special components.
Round bars (steel)
Round bars are processed into automotive subassemblies in the automated machining and assembly center.
Site
Gottmadingen
DEProduction and office site
- Part weight / size
- Profiles up to 2.5 m in length
- Lot size
- Single part to series
- Materials
- Aluminum, plastics, round bars
- Robot-based machining center with KUKA 6-axis precision robot and high-speed spindle
- Fully automated machining and assembly center for automotive subassemblies
- High-speed packaging and filling system for liquids
- High-speed pick-and-place module
- 3D metrology
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC millingMachining | – | – | – | Single part – Series | – |
| CNC turning / manufacture of turned partsMachining | – | – | – | – | – |
| Sheet metal working / manufacture of sheet metal partsForming | – | – | – | – | – |
| Laser weldingJoining | – | – | – | – | – |
| WeldingJoining | – | – | – | – | – |
| CoatingSurface | – | – | – | – | – |
| Insulation coatingSurface | – | – | – | – | – |
| GrindingMachining | – | – | – | – | – |
| Heat treatmentHeat treatment | – | – | – | – | – |
| 3D measurement / 3D metrologyTesting | – | – | – | – | – |
| Prototype constructionAssembly | – | – | – | – | – |
| Single-part and series productionMachining | – | – | – | – | – |
| Assembly and contract manufacturingAssembly | – | – | – | – | – |
| Special machinery constructionAssembly | – | – | – | – | – |
| Automation & RoboticsAssembly | – | – | – | – | – |
| Bonding and fastening technology (press-fit, sintering, riveting, clamp and screw connections)Joining | – | – | – | – | – |
| HV contacting and HV insulationAssembly | – | – | – | – | – |
| Design / product designEngineering | – | – | – | – | – |
| FEM calculation, thermal/structural analysisEngineering | – | – | – | – | – |
| Vibration analysisEngineering | – | – | – | – | – |
| FMEA risk analysis / tolerance analysisEngineering | – | – | – | – | – |
| Feasibility analysis / fundamental study / preliminary development / patent researchEngineering | – | – | – | – | – |
| PLC programmingEngineering | – | – | – | – | – |
| CNC and CAM programmingEngineering | – | – | – | – | – |
| 3D printing of plastics or concrete (robot cell)Additive | – | – | – | – | Plastics, Concrete |
| 3D laser cutting (robot cell, optional)Machining | – | – | – | – | – |
| Printed circuit board technologyEngineering | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Robot-based machining center with KUKA 6-axis precision robot and high-speed spindle with | KUKA | 1 | Machining of thin-walled aluminum profiles up to 2.5 m in length | – | Gottmadingen |
| Fully automated machining and assembly center for automotive subassemblies (cutting, | DUKART | 1 | – | – | Gottmadingen |
| High-speed packaging and filling system for liquids | DUKART | 1 | – | – | Gottmadingen |
| High-speed pick-and-place module (handling device) | DUKART | – | – | – | Gottmadingen |
Quality
Production is certified to DIN EN ISO 9001:2015; components are inspected using 3D metrology and processes with guaranteed traceability are continuously optimized.
| Evidence | Gottmadingen |
|---|---|
| ISO 9001 (DIN EN ISO 9001:2015) |
History
- 2001
Founded by Sergej Dukart as a freelance design engineer in a home office in Singen
- 2007
Relocation to Gottmadingen and expansion of production capacities