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Dyckerhoff – Fertigung

Manufacture of cement, ready-mixed concrete, mortar and special construction materials for building, infrastructure and geotechnical engineering

Dyckerhoff Logo

Dyckerhoff GmbH

Wiesbaden (Headquarters, Amöneburg Plant) · Neuwied · Niederorschel (Deuna) · Geseke · Göllheim · Lengerich · Neuss · Berlin · Chemnitz · Coswig/Anhalt · Haldensleben · Magdeburg · Mülsen · WerdauNew on Amplifa

1864Founded
5 cement plants, 2 grinding plants, 13Locations
950,000 t/yearCapacity Amöneburg Plant
800,000 t/yearCapacity Neuwied Grinding Plant

About Dyckerhoff

Dyckerhoff GmbH, headquartered in Wiesbaden, is a construction materials manufacturer founded in 1864 and part of the Buzzi Group. The company produces grey cement and white cement at several cement plants in Germany, including the Amöneburg white cement plant with an annual capacity of 950,000 tonnes and the Neuwied grinding plant with 800,000 tonnes of cement per year. Further cement plants and grinding plants are located in Deuna, Geseke, Göllheim, Lengerich and Neuss. The product portfolio comprises cements to DIN EN 197-1, well cements (Class K) for the oil and gas industry, ready-mixed concrete, plant-fresh mortar, calcium sulphate screeds, aggregates and special products for infrastructure construction and geotechnical engineering such as MIKRODUR ultra-fine cements, NANODUR Compound, MICROFOND high-performance flowing mortar and SOLIDUR cut-off wall binders. Through the Elbe-Spree branch and other locations, Dyckerhoff delivers ready-mixed concrete and mortar directly to the construction site, on request including transport right into the formwork, supported by in-house laboratory and quality assurance services as well as digital services such as the concrete portal, digital delivery note and API interface.

Site
Wiesbaden
Processes
Production of ready-mixed concrete, Production of plant-fresh mortar, Production of calcium sulphate screeds, Cement production (grey cement and white cement), Cement grinding (grinding plant), Production of ultra-fine cements (MIKRODUR) for injections for structural rehabilitation, Production of high-performance flowing mortar (MICROFOND) for semi-rigid surfacings, Laboratory/quality assurance of agreed properties
Materials
White cement Dyckerhoff Weiss CONTACT (CEM I 42,5 R (dw)), Grey cement, White cement, Well cement (Well Cements, Class K), Ready-mixed concrete, RC concrete (concrete with recycled aggregates), UHPC/ultra-high performance concrete, Calcium sulphate screed
Certificates
CSC certificate, DIN EN 197-1 (CEM I 42,5 R (dw), internally and externally audited), CSC certificate (ready-mixed concrete locations)
Founded
1864
Industries
Construction materials industry, Construction/building construction, Infrastructure and civil engineering, Geotechnical engineering, Dry mortar industry, Concrete block paving/stone
  1. 01

    Raw material extraction (gravel pits Leubingen, Seltz, Trebur)

  2. 02

    Cement production (burning and grinding at the cement plants)

  3. 03

    Cement grinding (grinding plants Neuwied and Neuss)

  4. 04

    Production of ready-mixed concrete, plant-fresh mortar and screeds

  5. 05

    Laboratory and quality assurance

  6. 06

    Delivery to the construction site incl. transport right into the formwork

Construction Materials and Binders

CEM I 42,5 R (dw)

White cement Dyckerhoff Weiss CONTACT

White Portland cement to DIN EN 197-1 (internally and externally audited) with a flat particle size distribution and high degree of whiteness for dry mortar, levelling compounds, premium plasters and adhesive mortars.

C-K

Well Cement Class K

Special cement for grouting work in the oil and gas industry, supplied to Africa, the Middle East, South America and Eurasia.

RC-B

RC concrete (concrete with recycled aggregates)

Concrete with recycled aggregates for sustainable construction projects.

UHPC

UHPC / ultra-high performance concrete

High-strength concrete for demanding structural components in infrastructure and plant engineering.

MIKD

MIKRODUR ultra-fine cement

Ultra-fine cement with 95 % sieve passage at 16 µm for injections for structural rehabilitation.

MCRF

MICROFOND high-performance flowing mortar

Factory-mixed dry mortar for semi-rigid surfacings with maximum aggregate size d95 ≤ 0.25 mm and compressive strength ≥ 100 N/mm² after 28 days.

SLDR

SOLIDUR cut-off wall binders and ready-mixed products

Blast-furnace slag-rich ready-mixed products for cut-off walls in geotechnical engineering with high erosion stability.

CSA

Next Base (CSA)

CSA-based binder type from the cement programme.

GSKN

Aggregates

Aggregates to DIN EN 12620 (concrete), DIN EN 13043 (asphalt) and EN 13139 (mortar) from the company's own gravel pits.

CEST

Calcium sulphate screed / flowing screed mortar (ESTRIFLOOR CA)

Screed systems for floor constructions, mixed at the plant and delivered to the construction site.

Plant Locations

Standort Amöneburg Plant (Wiesbaden)

Amöneburg Plant (Wiesbaden)

DE

Cement plant (white cement)

Materials
White cement, grey cement
  • Cement plant
  • Laboratory/quality assurance

Neuwied Grinding Plant

DE

Grinding plant (cement mill)

Materials
White cement
  • Cement grinding

Deuna Plant (Niederorschel)

DE

Cement plant

Materials
Grey cement
  • Cement plant

Geseke Plant

DE

Cement plant (Northern Plant Group)

Materials
Grey cement
  • Cement plant

Göllheim Plant

DE

Cement plant

Materials
Grey cement
  • Cement plant

Lengerich Plant

DE

Cement plant (Northern Plant Group)

Materials
Grey cement
  • Cement plant

Neuss Grinding Plant

DE

Grinding plant (cement mill)

Materials
Grey cement
  • Cement grinding

Elbe-Spree Branch (Berlin)

DE

Administration and ready-mixed concrete sales

Materials
Ready-mixed concrete, plant-fresh mortar, calcium sulphate screed
  • Ready-mixed concrete plants/mixing plants
  • Laboratory/quality assurance

Elbe-Spree Locations (Chemnitz, Coswig, Haldensleben, Magdeburg, Mülsen, Werdau)

DE

Ready-mixed concrete plants

Materials
Ready-mixed concrete, plant-fresh mortar, calcium sulphate screed
  • Ready-mixed concrete plants/mixing plants

Reference Applications

Architectural concrete surfaces Vienna Museum
Architectural concrete surfaces Vienna MuseumWhite cement · Building construction
Cross of the Sagrada Família with NANODUR
Cross of the Sagrada Família with NANODURSpecial cement · Construction
Gesamtschule Altenessen-Süd with RC concrete
Gesamtschule Altenessen-Süd with RC concreteRC concrete · Building construction
Holstein Tunnel near Sontra
Holstein Tunnel near SontraGrey cement · Infrastructure construction
Extension of the U4 in Hamburg
Extension of the U4 in HamburgConcrete · Infrastructure construction
KJ The Hague – sustainable building design
KJ The Hague – sustainable building designConcrete · Building construction
UNIQ Towers, Düsseldorf Media Harbour
UNIQ Towers, Düsseldorf Media HarbourConcrete · Building construction

Inside the production

Concrete – Dyckerhoff product area
Concrete – Dyckerhoff product area
Research and development
Research and development
Company history since 1864
Company history since 1864
Regions and plant locations
Regions and plant locations

Industries

Construction materials industryConstruction/building constructionInfrastructure and civil engineeringGeotechnical engineeringDry mortar industryConcrete block paving/stoneOil and gas industry (well cements)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of ready-mixed concreteCasting––––Cement, Aggregates, Water
Production of plant-fresh mortarCasting––––Cement, Aggregates
Production of calcium sulphate screedsCasting––––Calcium sulphate
Cement production (grey cement and white cement)Casting––––Limestone, Binder
Cement grinding (grinding plant)Casting––––Cement, White cement
Production of ultra-fine cements (MIKRODUR) for injections for structural rehabilitationCasting95 % sieve passage 16 µm–––Fine binder, Cement
Production of high-performance flowing mortar (MICROFOND) for semi-rigid surfacingsCastingMaximum aggregate size d95 ≤ 0.25 mm–––Cement, Single-size asphalt load-bearing skeleton
Laboratory/quality assurance of agreed propertiesTesting––––Concrete, Mortar

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cement plantDyckerhoff GmbH1–1864Amöneburg (Wiesbaden)
Cement plantDyckerhoff GmbH1––Deuna (Niederorschel)
Cement plantDyckerhoff GmbH1––Geseke
Cement plantDyckerhoff GmbH1––Göllheim
Cement plantDyckerhoff GmbH1––Lengerich
Grinding plant (cement mill)Dyckerhoff GmbH1––Neuss
Grinding plant (cement mill)Dyckerhoff GmbH1–1930Neuwied
Ready-mixed concrete plants / mixing plantsDyckerhoff13––Auerbach/Rebesgrün, Berlin-Prenzlauer Berg, Berlin-Reinickendorf,
Gravel pitDyckerhoff3––Leubingen, Seltz, Trebur

Additional services

Laboratory/quality assuranceReady-mixed concretePlant-fresh mortarCalcium sulphate screedsDelivery to the construction site incl. transport right into the formworkResearch & development (binders, special concretes)e-Services: concrete portal, digital delivery note, digital invoicing, API interfaceProducts for geotechnical engineering and infrastructure constructionDry mortar solutionsWell cements

Quality and Certification

In-house laboratories assure the agreed properties of concrete and mortar; transport is carried out on request right into the formwork. White cements are produced under internal and external audit to DIN EN 197-1.

EvidenceAmöneburgDeunaGesekeGöllheimLengerichNeuwiedNeuss
DIN EN 197-1 (CEM I 42,5 R (dw), internally and externally audited)
CSC certificate (ready-mixed concrete locations)

Company History

  1. 1864

    Foundation of Dyckerhoff; founding year of the Amöneburg cement plant

  2. 1930

    Foundation of the Neuwied grinding plant

  3. 2019

    Dyckerhoff GmbH is part of the Buzzi Group (Buzzi Unicem S.p.A.)

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