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Dynaglobe – Fertigung

Manufacturer of handcrafted air-core mattresses with adjustable firmness as well as pillows, comforters and orthopaedic sleep products.

Dynaglobe Logo

Dynaglobe Products GmbH & Co. KG

86511 Schmiechen · GermanyNew on Amplifa

2005Founded
SchmiechenLocation (manufactory)
190–220 cmMattress length
up to 280 cmMattress width
+49 8206 903 305Telephone

About Dynaglobe

Dynaglobe Products GmbH & Co. KG develops and manufactures air-core mattresses in Schmiechen near Augsburg whose firmness can be adjusted steplessly via remote control or the Ortho-Well Smart smartphone app. The air cores are produced using PVC welding technology, and the mattresses are made by hand in the company's own manufactory. The product range includes the eMOTION LUXE, PURE and LIFE models with Orthoplus dual-chamber technology, as well as air pillows, the Öl-Vital Liquidpad (Class I medical device), comforters made of TENCEL and camel hair, a massage system and the orthopaedic dog bed Dynawoof. Special sizes, e.g. for motorhomes, campers or antique bed frames, are made to order on request. The products are sold through around 100 specialist retailers in Germany, Austria and Switzerland as well as internationally. The core markets lie in sleep systems, medicine/orthopaedics and care.

Site
Schmiechen
Processes
Handcrafting of air-core mattresses (manufactory, made by hand), PVC welding technology for air cores, Sewing/quilting of covers and comforters (body-contour quilting), Production of special sizes on request (custom mattress dimensions), Individual production of special sizes (e.g. motorhome, camper), Handcrafting in the company's own manufactory (Made in Germany), In-house development of the Ortho-Well Smart software/app, Specialist retailer distribution network with consultation
Materials
PVC (air core, PVC welding technology), Cold foam RG 50 / SH 22, Memory Foam (viscoelastic) RG 41 / SH 20, Comfort foam RG 55 (foam frame), Gel foam (contour topper), TENCEL Lyocell, Polyester, Cotton (fine satin, fine percale, jersey)
Certificates
TÜV SÜD load test incl. ageing (air-core mattresses, air cores,, OEKO-TEX Standard 100 (comforters), TÜV SÜD load test incl. ageing, Class I medical device (Öl-Vital Liquidpad), 10-year warranty
Founded
2005
Industries
Sleep systems/mattresses, Medicine/Orthopaedics/Therapy, Care, Hotels and hospitality, Veterinary sector, Trade/Retail
  1. 01

    Development (in-house development of air-core technology and app software)

  2. 02

    PVC welding technology of the air cores

  3. 03

    Cover sewing/quilting

  4. 04

    Handcrafting in the manufactory

  5. 05

    Quality testing (TÜV SÜD)

  6. 06

    Distribution via specialist retailers and direct sales

Materials and Manufacturing Processes

PVC

PVC welding technology

Airtight, low-noise air cores for mattresses, pillows and dog beds with an air- and water-impermeable surface structure.

KALTSCHAUM

Cold foam RG 50 / SH 22

Topper material in the orthopaedic dog bed Dynawoof.

MEMORY FOAM

Memory Foam RG 41 / SH 20

Viscoelastic foam as an alternative topper filling in the dog bed.

KOMFORTSCHAUM

Comfort foam RG 55

Foam frame as a stabilising foundation with sit-up assistance.

GELSCHAUM

Gel foam

Material of the contour toppers.

TENCEL

TENCEL Lyocell

Skin-friendly, breathable and washable cover fabric for mattresses, pillows and comforters.

BAUMWOLLE

Cotton (fine satin, fine percale)

Cover fabric of the comforters, partly with aloe vera or from controlled organic cultivation.

KAMELHAAR

Camel hair down

Natural filling of the Kairo comforter with high temperature-regulating capacity.

AQUA-GEL

Aqua-gel mixture

Filling of the Öl-Vital Liquidpad (Class I medical device) with a fill weight of 7 to 19 kg.

POLYESTER

Polyester / viscose

Fibres for covers, climate-control shells and anti-hair surfaces.

Locations

Schmiechen

DE

Headquarters, manufactory and production

Part weight / size
Mattresses up to 280 x 220 cm
Lot size
Individual and custom-made products
Materials
PVC, foams, TENCEL, cotton, camel hair
  • PVC welding technology
  • Sewing and quilting technology
  • Handcrafting

Products

Air-core mattress eMOTION LUXE
Air-core mattress eMOTION LUXEPVC welding technology · Sleep systems
Air-core mattress PURE
Air-core mattress PUREAir core · Sleep systems
Air-core mattress LIFE with Öl-Vital Liquidpad
Air-core mattress LIFE with Öl-Vital LiquidpadMedical device · Medicine/Orthopaedics
Air pillow
Air pillowPVC welding technology · Sleep systems
Dynawoof dog air bed
Dynawoof dog air bedAir-chamber technology · Veterinary sector
Massage system (7 motors)
Massage system (7 motors)Vibration massage · Sleep systems
Comforter TENCEL/camel hair
Comforter TENCEL/camel hairQuilting · Home textiles

Inside the production

Dynaglobe air-core mattress in the bedroom
Dynaglobe air-core mattress in the bedroom
Dynaglobe bed detail
Dynaglobe bed detail
Dynaglobe bed detail
Dynaglobe bed detail
Dynaglobe bed detail
Dynaglobe bed detail
Dynaglobe bed detail
Dynaglobe bed detail
Dynaglobe bed detail
Dynaglobe bed detail

Industries

Sleep systems/mattressesMedicine/Orthopaedics/TherapyCareHotels and hospitalityVeterinary sectorTrade/RetailSleep systems/mattresses (end consumers B2C)Trade/Retail (over 100 specialist retailers in the DACH region)Hotels and hospitality (partner hotels)Medicine/Orthopaedics/Therapy (medical devices)Veterinary sector (orthopaedic dog beds)Upholstered furniture integration (massage system)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Handcrafting of air-core mattresses (manufactory, made by hand)Assembly–280 cm (mattress width) × 190–220 cm (length)––PVC, Foams (cold foam, gel foam, memory foam), TENCEL Lyocell, Polyester, Cotton
PVC welding technology for air coresJoining––––PVC
Sewing/quilting of covers and comforters (body-contour quilting)Assembly–260 x 240 cm––TENCEL Lyocell, Polyester, Cotton, Camel hair
Production of special sizes on request (custom mattress dimensions)Assembly–on request––PVC, Foams

Additional services

Individual production of special sizes (e.g. motorhome, camper)Handcrafting in the company's own manufactory (Made in Germany)In-house development of the Ortho-Well Smart software/appSpecialist retailer distribution network with consultationTest lying at specialist retailers and directly at the manufacturerOnline appointment bookingConsultation/support via WhatsApp10-year warranty

Quality

The air-core mattresses, air cores and the Öl-Vital Liquidpad have been subjected to a load test including ageing by TÜV SÜD and certified; comforters are certified according to OEKO-TEX Standard 100. The products are tested for harmful substances, suitable for allergy sufferers and are offered with a 10-year warranty.

EvidenceSchmiechen
TÜV SÜD load test incl. ageing
OEKO-TEX Standard 100 (comforters)
Class I medical device (Öl-Vital Liquidpad)
10-year warranty

History

  1. 2003

    Markus Popfinger meets a Swiss waterbed manufacturer and acquires the basic patent for the air-water bed.

  2. 2004

    According to the product brochure: innovative product solutions from Schmiechen since 2004.

  3. 2005

    Founding of DYNAGLOBE Products GmbH & Co. KG in June.

  4. 2012

    IT Innovation Award / SME 'Best of' for the Ortho-Well Smart app; further awards in 2015, 2017 and 2018.

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