Engineering services for design, simulation, prototype construction, testing technology and special machinery construction.
DYNATEC Gesellschaft für CAE und Dynamik mbH
Braunschweig (main site) · Lienen (branch office)New on Amplifa
About DYNATEC
DYNATEC Gesellschaft für CAE und Dynamik mbH, headquartered in Braunschweig, is a specialized provider of engineering services in the business fields of design (3D CAD), static and dynamic FEM simulation, flow simulation with fluid-structure coupling, as well as prototype construction and experimental investigations. In addition to calculation and development services, the company offers failure analysis, testing and measurement technology, as well as automation and testing technology, in particular special machinery such as adjustment stations and EOL test benches for assembly lines of electromechanical passenger car steering systems, test benches for steering sensors and a bellows winding machine. In prototype construction, DYNATEC works with steel, aluminium, fibre composite materials and plastics, among others in machining production and as sand casting replicas. Further services include HiFIT hammer peening treatment of weld seams to increase service life as well as strength verifications according to FKM, IIW, Eurocode 3 and AD data sheets, including verifications for aircraft modifications (EASA, FAA). Key industries are structural steel, lightweight and glass construction, mechanical and plant engineering, aircraft construction and automotive engineering. The company maintains its main site in Braunschweig and a branch office in Lienen.
- Site
- Braunschweig
- Processes
- 3D CAD and design, FEM calculation (strength analysis, structural dynamics calculations, vibration analyses and, Thermal simulation (temperature field calculation, thermodynamic analyses), Flow simulation (fluid-structure coupling, simulation of component flow-around and flow-through), Product development incl. prototype construction, Prototype construction by machining, Steel castings and aluminium castings (sand casting) for prototypes, Prototypes made of fibre composite materials / flexural parts
- Materials
- Steel, Aluminium, Fibre composite materials, Plastics (tribologically optimized materials), Stainless steel bellows, Plastics (tribologically optimized)
- Certificates
- TISAX, TISAX (audit result)
- Industries
- Steel/lightweight/glass construction, Mechanical and plant engineering, Aircraft construction, Automotive engineering
- 01
3D CAD and design
- 02
FEM calculation and simulation (structural, thermal, flow)
- 03
Prototype construction
- 04
Experimental investigations and materials testing
- 05
Special machinery construction / automation and testing technology
- 06
Failure analysis and verification documentation
Materials & Processes
Steel
Material for product development, prototype construction and HiFIT treatment of weld seams.
Aluminium
Used in product development and as aluminium casting (sand casting) for prototypes.
Fibre composite materials
Use of new materials as well as fibre composite prototypes as flexural parts.
Plastics (tribologically optimized)
Used in customer-specific, 3D-printed testing technology components.
Stainless steel bellows
Processed in the bellows winding machine to produce coils.
Locations
Braunschweig
DEMain site
- Shaker (vibration test system, 2 units)
- Universal material and component testing machine
Lienen
DEBranch office
Components & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 3D CAD and designEngineering | – | – | – | – | – |
| FEM calculation (strength analysis, structural dynamics calculations, vibration analyses andEngineering | – | – | – | – | – |
| Thermal simulation (temperature field calculation, thermodynamic analyses)Engineering | – | – | – | – | – |
| Flow simulation (fluid-structure coupling, simulation of component flow-around and flow-through)Engineering | – | – | – | – | – |
| Product development incl. prototype constructionEngineering | – | – | – | – | Steel, Aluminium, Fibre composite materials, Plastics |
| Prototype construction by machiningMachining | – | – | – | – | a wide range of materials |
| Steel castings and aluminium castings (sand casting) for prototypesCasting | – | – | – | – | Steel, Aluminium |
| Prototypes made of fibre composite materials / flexural partsForming | – | – | – | – | Fibre composite materials |
| Experimental investigations / material characterization (tensile, compression and bending tests,Testing | – | – | – | – | Plastics, Fibre composite |
| Testing and measurement technology (strain and vibration measurements, strain gauge application,Testing | – | – | – | – | – |
| Failure analysis for machinery damage and complaintsTesting | – | – | – | – | – |
| Automation & testing technology (special machinery construction: adjustment stations, EOL testAssembly | Adjustment of gear backlash <10 µm | – | – | – | Stainless steel |
| HiFIT hammer peening treatment (weld seam treatment to increase service life)Surface | – | – | – | – | Steel |
| Strength verifications according to FKM guideline, IIW, Eurocode 3, AD data sheets; verificationsEngineering | – | – | – | – | – |
| 3D printing of customer-specific componentsAdditive | – | – | – | – | – |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Shaker (vibration test system) | – | 2 | – | – | Braunschweig/Lienen |
| Universal material and component testing machine (tensile, compression, bending tests) | – | 1 | – | – | – |
| Adjustment station - assembly line electromechanical passenger car steering | – | 2 | – | 2016 | – |
| EOL test bench - assembly line electromechanical passenger car steering | – | 4 | – | 2016 | – |
| Development test bench for steering angle sensors | – | 1 | – | 2015 | – |
| Bellows winding machine (winding diameters 200 to 750 mm) | – | 1 | Winding diameter 200–750 mm | 2014 | – |
| EOL test bench for steering sensors (4 test units, central loading robot, cycle time 60 s) | – | 1 | – | 2013 | – |
| EOL test bench for small-car steering systems | – | 1 | – | 2012 | – |
Additional services
Quality
DYNATEC has a universal testing machine for tensile, compression and bending tests, shakers for vibration tests as well as measurement technology for time-synchronous simultaneous measurements up to 200 kHz. A TISAX audit result is available; strength verifications are prepared according to the FKM guideline, IIW, Eurocode 3 and AD data sheets.
| Evidence | Braunschweig |
|---|---|
| TISAX (audit result) |
History
- 2012
EOL test bench for small-car steering systems
- 2013
EOL test bench for steering sensors (4 test units, central loading robot, cycle time 60 s)
- 2014
Bellows winding machine (winding diameters 200 to 750 mm)
- 2015
Development test bench for steering angle sensors
- 2016
Adjustment station and EOL test bench for assembly line of electromechanical passenger car steering