Manufacturer of technical plastic injection-molded parts and injection molds for the automotive, electronics and other industries
E.M.Bayer GmbH & Co. KG
92342 Freystadt (Oberpfalz), GermanyNew on Amplifa
About E.M.Bayer
E.M.Bayer GmbH & Co. KG, based in Freystadt (Upper Palatinate), has been active in injection molding and mold making since 1953 and has established itself as a strategic supplier of technical plastic parts with a focus on the automotive and electrical industries. The company covers the entire process chain: from tool design at 3D-CAD workstations and the manufacture, sampling, repair and maintenance of injection molds up to a size of 496 x 496 mm through to series production of technical plastic parts in three-shift operation. The machine park comprises 25 horizontal and vertical injection molding machines with clamping forces of 220 to 1,200 kN and shot weights up to 205 g. In addition to standard and 2K injection molding as well as overmolding of metal inserts, assembly of subassemblies and finishing such as painting, pad printing and embossing are offered. Around 200 million parts are produced annually, supplying customers worldwide – primarily from the automotive, electronics, aerospace, mechanical engineering, apparatus engineering and household appliance sectors.
- Site
- Freystadt
- Processes
- Plastic injection molding (series production of technical plastic parts, 2K parts, overmolding), Mold making / toolmaking (tool design, tool manufacture, sampling, repair, maintenance), Pad printing / printing / painting / embossing (finishing), Assembly of subassemblies, Quality inspection (measuring microscope, Perthometer, tensile/compressive force measurement,, Tool design (3D-CAD), Mold making/injection molds up to 496x496 mm, Mold repair and maintenance
- Materials
- Plastic (raw material, residual moisture measured), Plastic injection molding, Two-component injection molding, Tool steel (mold making), Pad printing
- Certificates
- ISO 9001:2015, IATF 16949
- Founded
- 1953
- Industries
- Automotive, Electronics, Aerospace, Mechanical engineering, Apparatus engineering, Household appliances
- 01
Tool design (3D-CAD)
- 02
Mold making
- 03
Sampling
- 04
Injection molding series production (incl. 2K, overmolding)
- 05
Finishing (painting, pad printing, embossing)
- 06
Assembly of subassemblies
- 07
Quality inspection and shipping
Materials & Processes
Plastic injection molding
Series production of technical plastic parts, 2K parts and overmolding of metal inserts on 25 machines.
Two-component injection molding
Production of 2K parts for demanding functional components.
Tool steel (mold making)
Design and manufacture of injection molds up to 496 x 496 mm including repair and maintenance.
Pad printing
Finishing of plastic parts through printing, painting and embossing.
Sites
Freystadt
DEProduction, mold making, administration
- Part weight / size
- Shot weight up to 205 g
- Lot size
- Series production, around 200 million parts/year
- Materials
- Plastics
- 25 injection molding machines (horizontal/vertical, 220–1,200 kN)
- Handling systems per machine
- Temperature control units per machine
- Quality gates per machine
- Dry-air dryers
- Pressurized water units up to 160 °C mold temperature
- 3D-CAD workstations
Components & Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plastic injection molding (series production of technical plastic parts, 2K parts, overmolding)Plastics | – | – | 205 g shot weight | – | Plastics |
| Mold making / toolmaking (tool design, tool manufacture, sampling, repair, maintenance)Engineering | – | 496 mm × 496 mm | – | – | Steel (tool steel, implied) |
| Pad printing / printing / painting / embossing (finishing)Surface | – | – | – | – | Plastic |
| Assembly of subassembliesAssembly | – | – | – | – | – |
| Quality inspection (measuring microscope, Perthometer, tensile/compressive force measurement,Testing | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machine (horizontal and vertical) | – | 25 | Clamping force 220-1,200 kN, shot weight up to 205 g | – | Freystadt |
| Handling system | – | at least | – | – | Freystadt |
| Temperature control unit | – | at least | – | – | Freystadt |
| Quality gate | – | at least | – | – | Freystadt |
| Dry-air dryer (material drying) | – | – | – | – | Freystadt |
| Pressurized water unit (mold temperatures up to 160 °C) | – | – | – | – | Freystadt |
| Garant MM2 CNC measuring microscope | Garant MM 2 CNC | – | optical and tactile measurements | – | Freystadt |
| Perthometer (surface measurement) | – | – | – | – | Freystadt |
| Devices for measuring tensile and compressive forces | – | – | – | – | Freystadt |
| Residual moisture measuring device | – | – | – | – | Freystadt |
| 3D-CAD workstations (design) | – | – | – | – | Freystadt |
Additional services
Quality & Certification
The quality management system in accordance with DIN ISO 9001:2015 covers incoming, series and outgoing goods inspection, gauge management, complaint management with continuous improvement as well as documentation. The equipment includes a Garant MM2 CNC measuring microscope, a Perthometer, devices for tensile and compressive force measurement and a residual moisture measuring device for the raw material.
| Evidence | Freystadt |
|---|---|
| ISO 9001:2015 | |
| IATF 16949 |
History
- 1953
Founding of E.M.Bayer in Nuremberg
- 1956
Construction of the first injection mold
- 1966
Relocation to the current site in Freystadt
- 1982
Acquisition of the first customer from the automotive industry
- 1998
Quality certification according to DIN EN ISO 9001
- 2000
Renaming to E.M.Bayer GmbH & Co. KG
- 2005
Certification according to ISO/TS 16949
- 2018
Certification according to IATF 16949