Custom-fit silicone hearing protection otoplastics for industrial companies, including consulting, noise analysis and functional testing.

EARfoon Deutschland GmbH

Berlin (master laboratory, production and administration)New on Amplifa

2005Founded

5–10Employees

BerlinLocation with master laboratory

12 yearsStorage period of ear impression scan and model data

About EARfoon Deutschland GmbH

EARfoon Deutschland GmbH is a specialised manufacturer of individually fitted hearing protection otoplastics for industrial companies, production plants, heavy industry and craft businesses. Since its founding in 2005, the Berlin-based company has offered a full service from a single source: from noise level measurement and consulting through ear impression taking to custom manufacturing in its own master laboratory, handover, training and regular 3-point functional tests. Products are manufactured digitally and with high precision from silicone based on ear impression scan data; the products are certified as PPE under Regulation (EU) 2016/425, tested to EN 352-2:2020 and carry the CE mark. The field service consists of hearing acoustics master craftsmen and journeymen who support customers flexibly on site, including in early, late and night shifts. The geographical focus is on Berlin, Brandenburg, Mecklenburg-Vorpommern, Saxony, Saxony-Anhalt, Thuringia, Lower Saxony, Bremen and Hamburg.

Site: Berlin
Processes: Custom-made hearing protection otoplastics (individually fitted hearing protection), Digital manufacturing of otoplastics (high-precision digital production based on ear impression, Ear impression taking (standardised procedure by hearing acoustics master craftsmen/journeymen), Noise level measurements for filter selection, 3-point functional testing of hearing protection (wearing comfort, damage, attenuation; also, Hearing protection reproduction service (identical copies from stored scan/model data), Hearing protection supply concept, consulting and on-site service (consulting, training, follow-up, Consulting on site and via video meeting
Materials: Silicone
Certificates: EU Regulation (EU) 2016/425 (PPE, Module C2), EN 352-2:2020, CE marking, Regulation (EU) 2016/425 (PPE, Module C2)
Founded: 2005
Employees: 5–10
Industries: Industrial companies, Heavy industry, Production plants, Craft businesses, Office environments

01
Situation analysis and hearing protection configuration
02
Noise level measurement for filter selection
03
User consulting
04
Ear impression taking
05
Custom manufacturing in the Berlin master laboratory
06
Delivery with serial numbers and name marking
07
Handover and training
08
Functional testing (3-point test)
09
Reproduction service and follow-up care

Materials & Processes

Silikon

Silicone

Soft, skin-friendly material for custom-made hearing protection otoplastics in various designs and colours.

Locations

Berlin

Master laboratory, production and administration

Lot size: Custom manufacturing per employee/impression
Materials: Silicone

Digital manufacturing process based on ear impression scans

Components

**Hearing protection otoplastic BlueFit-X LD (white filter, PPE Cat. 3)**Custom silicone manufacturing · Occupational safety

**Hearing protection otoplastic BlueFit-X ND (yellow filter, PPE Cat. 3)**Custom silicone manufacturing · Occupational safety

**Hearing protection otoplastic BlueFit-X LD (black filter, PPE Cat. 3)**Custom silicone manufacturing · Occupational safety

**Hearing protection otoplastic BlueFit-X ND (violet filter)**Custom silicone manufacturing · Occupational safety

**Custom-fitted hearing protection (otoplastic) in occupational safety**Custom silicone manufacturing · Industry

Inside the production

Consulting system for industrial companies

User consulting by hearing protection acousticians

Safety officers with hearing protection otoplastics in the machine room

Maintenance technician with custom-fitted hearing protection

Industries

Industrial companiesHeavy industryProduction plantsCraft businessesOffice environments

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Custom-made hearing protection otoplastics (individually fitted hearing protection)Plastics	–	–	–	–	Silicone
Digital manufacturing of otoplastics (high-precision digital production based on ear impressionAdditive	–	–	–	–	Silicone
Ear impression taking (standardised procedure by hearing acoustics master craftsmen/journeymen)Engineering	–	–	–	–	–
Noise level measurements for filter selectionTesting	–	–	–	–	–
3-point functional testing of hearing protection (wearing comfort, damage, attenuation; alsoTesting	–	–	–	–	–
Hearing protection reproduction service (identical copies from stored scan/model data)Plastics	–	–	–	–	Silicone
Hearing protection supply concept, consulting and on-site service (consulting, training, follow-upEngineering	–	–	–	–	–

Additional services

Consulting on site and via video meetingNoise level measurements for filter selectionIndividual hearing protection supply conceptEar impression takingCustom manufacturing in the Berlin master laboratoryHandover and training3-point functional testsReproduction service (replacement deliveries without a new impression taking)Follow-up careOn-site service in early, late and night shiftsTest equipmentFramework agreement with long-term conditions (optional)Database for managing the equipment (serial numbers, name marking)

Quality & Certification

The hearing protection otoplastics are certified as personal protective equipment under Regulation (EU) 2016/425, tested to EN 352-2:2020 and CE-marked (Module C2 by a notified body). The regular 3-point functional tests assess wearing comfort, damage and attenuation in accordance with the TRLV requirements.

Evidence	Berlin
Regulation (EU) 2016/425 (PPE, Module C2)
EN 352-2:2020
CE marking

History

2005
Company founded on 02.01.2005; since then supplying companies with hearing protection otoplastics
Introduction of the BlueFit-X filter generation with rest-optimised (ND) and speech-optimised (LD) attenuation