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EASE – Fertigung

EASE develops active exoskeletons that relieve the arms and back when lifting and carrying heavy loads in production and logistics.

EASE Logo

EASE Ergonomische Assistenzsysteme GmbH

Munich (Garching, TUM Incubator)New on Amplifa

2025Founded
81827 Munich-GarchingTUM Incubator location
up to 20 kgSupport capacity LU 20
5 kgWeight of the system
approx. 8 hourstypical battery life (replacement battery)

About EASE

EASE Ergonomische Assistenzsysteme GmbH develops and produces the active exoskeleton LU 20 for load handling in logistics and production. The system supports lifting, carrying and setting down loads between floor and shoulder height with up to 20 kg of relief (up to 10 kg per arm) and passively stabilizes the back. Artificial intelligence evaluates data on forces, accelerations and movement patterns and recognizes when robotic assistance should be provided. The weight is transferred via a backpack developed jointly with Deuter to the lumbar support and the hips. The company emerged from seven years of research at the Chair of Ergonomics at the Technical University of Munich and is being developed in the TUM Incubator in Garching near Munich. Prototypes and systems have been tested in practical use, among others, at BMW, DHL, Rohde & Schwarz, Gebr. Waasner, SFB Schwäbische Formdrehteile and Spitzhüttl Home Company. EASE offers the systems for rent, leasing or purchase and supports the introduction with training, maintenance and replacement device service.

Site
Munich (Garching, TUM Incubator)
Processes
Active load handling support (exoskeleton LU 20) for lifting, carrying, setting down;, Training and introduction at the workplace, Maintenance, functional and safety inspections, Software and firmware updates, Wear part replacement, Replacement device service (5 business days DE, 7 business days EU), User experience guarantee (3 months), Rental/leasing/sale of systems
Materials
Active exoskeleton LU 20, Intention recognition (AI), Makita XGT 40V max replacement battery
Certificates
Training & workplace approval, Maintenance & safety inspections, ISO 9001
Founded
2025
Industries
Logistics, Production, Intralogistics, Furniture transport/Freight forwarding
  1. 01

    Research & Development

  2. 02

    Prototype construction

  3. 03

    Field tests with users

  4. 04

    Preparation of series production

  5. 05

    Sales (rental, leasing, purchase)

  6. 06

    Training & operational introduction

  7. 07

    Maintenance, updates & replacement device service

Technology & Components

LU 20

Active exoskeleton LU 20

Active load handling support up to 20 kg for lifting, carrying and setting down in logistics and production.

KI

Intention recognition (AI)

Artificial intelligence evaluates forces, accelerations and movement patterns and triggers support depending on movement.

XGT-40V

Makita XGT 40V max replacement battery

Approved replacement battery for operation, typically around 8 hours of runtime.

Locations

Standort Munich (Garching, TUM Incubator)

Munich (Garching, TUM Incubator)

DE

Headquarters, development and prototype manufacturing

  • LU 20 exoskeleton development and prototype construction

Products & Areas of Use

LU 20 exoskeleton (rear view)
LU 20 exoskeleton (rear view)Active exoskeleton · Logistics & Production
Practical test at Rohde & Schwarz
Practical test at Rohde & SchwarzField test · Logistics & Production
Production test at SFB
Production test at SFBField test · Production
Furniture transport test at Spitzhüttl
Furniture transport test at SpitzhüttlField test · Furniture transport/Freight forwarding

Inside the production

LU 20 exoskeleton in rear view
LU 20 exoskeleton in rear view
Practical test at SFB Schwäbische Formdrehteile
Practical test at SFB Schwäbische Formdrehteile

Industries

LogisticsProductionIntralogisticsFurniture transport/Freight forwarding

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Active load handling support (exoskeleton LU 20) for lifting, carrying, setting down;Assembly––20 kg (support, up to 10 kg per––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Active exoskeleton (LU 20)EASE LU 20–––Munich, Bavaria

Additional services

Training and introduction at the workplaceMaintenance, functional and safety inspectionsSoftware and firmware updatesWear part replacementReplacement device service (5 business days DE, 7 business days EU)User experience guarantee (3 months)Rental/leasing/sale of systems

Reference customers

Rohde & SchwarzSFB Schwäbische FormdrehteileSpitzhüttl Home CompanyBMW (prototype test)DHL (prototype test)Gebr. Waasner Elektrotechnische Fabrik

Quality & Safety

Before first use, training on fit, operation, usage limits and workplace safety is provided. Maintenance, functional and safety inspections as well as software and firmware updates are carried out at intervals and documented; repairs and technical modifications are performed only by EASE or approved service providers.

EvidenceMunich (Garching)
Training & workplace approval
Maintenance & safety inspections
ISO 9001

History

  1. 2024

    Start of development in the TUM Incubator Garching as part of an EXIST research transfer, based on seven years of research at the Chair of Ergonomics at TUM.

  2. 2025

    Field tests of the prototypes at BMW, DHL, Rohde & Schwarz (Teisnach, May) and Gebr. Waasner; trade fair appearance at automatica Munich; preparation of series production and pre-seed financing round.

  3. 2026

    Multi-week production test at SFB Schwäbische Formdrehteile and furniture transport test at Spitzhüttl Home Company (July, accompanied by ARD Plusminus).

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