Machining of spare and supply parts for machine, tool and gearbox manufacturing – single parts up to medium series.
Eberhard Schöne Maschinenbau e.K.
Bernsdorf (02994)New on Amplifa
About Eberhard Schöne Maschinenbau
Eberhard Schöne Maschinenbau e.K. is a medium-sized machining company from Bernsdorf in Lusatia (Bautzen district, Dresden region) with many years of experience. The company specializes in the manufacture of spare and supply parts for machine, tool and gearbox manufacturing and produces ready-to-install components according to drawing, sample or sketch – from single parts to small and medium series. The value chain includes CNC milling including 5-axis simultaneous milling, CNC turning, surface and cylindrical grinding, slotting as well as band sawing up to 400 mm diameter; additionally, CAD design and CAM programming (Solidworks 2022, Mastercam 2D/3D/5-axis) are offered. Almost all commercially available materials are processed, with the company providing advice on material selection. Heat treatment, surface finishing and measurement with or without documentation are carried out as outsourced work in cooperation with partner companies. The owner and managing director is Mirko Schöne.
- Site
- Bernsdorf
- Processes
- CNC turning (spare and supply parts, single parts and small/medium series), 5-axis CNC milling (Hedelius Tiltenta 6-2300), CNC milling (3-axis machining centers), 5-axis simultaneous milling (Mastercam CAM programming), Conventional milling, Conventional turning, Surface grinding, Cylindrical grinding
- Materials
- various commercially available materials ("almost all materials available on the market"), Commercially available materials, 5-axis simultaneous milling, CNC milling, CNC turning, Surface and cylindrical grinding, Slotting
- Certificates
- Metrology (CMM Etalon, Zeiss; Keyence XM-T1000), Measurement with documentation, ISO 9001
- Industries
- Mechanical engineering, Toolmaking, Gearbox manufacturing
- 01
CAD design / CAM programming
- 02
Band sawing of raw material
- 03
CNC milling (3- and 5-axis)
- 04
CNC turning
- 05
Surface and cylindrical grinding
- 06
Slotting
- 07
Outsourced work: heat treatment / surface finishing (partner)
- 08
Measurement with or without documentation
Materials and Processes
Commercially available materials
Almost all materials available on the market are processed, including advice on material selection.
5-axis simultaneous milling
Complex geometries on the Hedelius Tiltenta 6-2300, programmed in Mastercam 5-axis simultaneous.
CNC milling
Machining centers from Quaser, Bridgeport and Hardinge for single parts and series.
CNC turning
Production of spare and supply parts on CNC and cycle-controlled lathes.
Surface and cylindrical grinding
Fine finishing of surfaces and rotational parts for tight tolerances.
Slotting
Internal gear teeth and slots on a slotting machine with NC rotary table.
Locations
Bernsdorf
DEManufacturing and administration
- Part weight / size
- Band sawing up to 400 mm diameter
- Lot size
- Single parts to medium series
- Materials
- Commercially available materials
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turning (spare and supply parts, single parts and small/medium series)Machining | – | – | – | Single parts – small and medium series | almost all materials available on the market |
| 5-axis CNC milling (Hedelius Tiltenta 6-2300)Machining | – | – | – | – | – |
| CNC milling (3-axis machining centers)Machining | – | – | – | – | – |
| 5-axis simultaneous milling (Mastercam CAM programming)Machining | – | – | – | – | – |
| Conventional millingMachining | – | – | – | – | – |
| Conventional turningMachining | – | – | – | – | – |
| Surface grindingMachining | – | – | – | – | – |
| Cylindrical grindingMachining | – | – | – | – | – |
| Slotting (with NC rotary table)Machining | – | – | – | – | – |
| Band sawing (sawing up to 400 mm diameter)Machining | – | 400 mm (diameter) | – | – | – |
| Measurement with and without documentation (in cooperation/outsourced)Testing | – | – | – | – | – |
| Heat treatment (outsourced in cooperation)Heat treatment | – | – | – | – | – |
| Surface finishing (outsourced in cooperation)Surface | – | – | – | – | – |
| CAD design / CAM programming (Solidworks 2022, Mastercam 2D/3D/5-axis simultaneous, allEngineering | – | – | – | – | – |
19 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis CNC machining center | Hedelius Tiltenta 6-2300 | – | – | – | Bernsdorf |
| CNC machining center | Quaser MV204V | – | – | – | Bernsdorf |
| CNC machining center | Quaser MV184P | – | – | – | Bernsdorf |
| CNC machining center | Bridgeport XR1000 | – | – | – | Bernsdorf |
| CNC machining center | Bridgeport VMC600 | – | – | – | Bernsdorf |
| CNC machining center with 4th axis | Hardinge VMC1000 | – | – | – | Bernsdorf |
| CNC milling machine | Heckert FQW 560 | – | – | – | Bernsdorf |
| CNC lathe | Mazak Quick Turn 250 MB | – | – | – | Bernsdorf |
| CNC lathe | Gildemeister NEF 600 | – | – | – | Bernsdorf |
| CNC lathe | Maho Graziano GR400 | – | – | – | Bernsdorf |
| CNC cycle-controlled lathe | Seiger SLZ 620 x 3000 | – | – | – | Bernsdorf |
| CNC cycle-controlled lathe | Seiger SLZ 500 x 1500 | – | – | – | Bernsdorf |
| Surface grinding machine | Kent KGS 63 | – | – | – | Bernsdorf |
| Cylindrical grinding machine | TOS | – | – | – | Bernsdorf |
| Coordinate measuring machine | Etalon Derby 454 | – | – | – | Bernsdorf |
| 3D coordinate measuring device | Keyence XM-T1000 | – | – | – | Bernsdorf |
| CNC coordinate measuring machine | Zeiss Vista | – | – | – | Bernsdorf |
| Slotting machine with NC rotary table | – | – | – | – | Bernsdorf |
| Band saw | – | – | up to 400 mm diameter | – | Bernsdorf |
Additional services
Quality and Metrology
The machine park includes coordinate measuring machines from Etalon and Zeiss as well as a 3D coordinate measuring device from Keyence. Measurements with and without measurement documentation are additionally offered in cooperation with partner companies.
| Evidence | Bernsdorf |
|---|---|
| Metrology (CMM Etalon, Zeiss; Keyence XM-T1000) | |
| Measurement with documentation | |
| ISO 9001 |