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Design and manufacture of forming dies for outer-skin and structural parts in sheet metal forming.

EB

Ebmeyer Werkzeugbau GmbH

Gütersloh (DE) · WuXi (CN, Partner VT Industrial Technology)New on Amplifa

1971Founded
68Employees
3.300 m²Facility area Gütersloh
20.000 kNMax. try-out press force
DIN ISO 9001:2015Certification

About Ebmeyer Werkzeugbau

Ebmeyer Werkzeugbau GmbH, based in Gütersloh, has been designing and manufacturing dies for sheet metal forming since 1971, in particular for outer-skin and structural parts of the automotive and washing machine industries. Its range of services includes method planning and simulation using the AutoForm system, design in CATIA and NX, CNC milling technology, wire and sinker EDM, grinding technology as well as assembly and try-out on hydraulic presses up to 20,000 kN. Steels such as DC06, DX54/DX56, HC260 or S420MC as well as aluminium alloys such as EN AW-5182 and EN AW-5754 are processed, with sheet thicknesses from 0.7 to 12 mm. Around 3,300 m² of production and office space at the Berensweg 185 site accommodate 68 employees; through the cooperation partner VT Industrial Technology in WuXi (China), additional proximity to the Asian market is provided. Services include maintenance, repair and commissioning of dies, including third-party products. The company is certified to DIN ISO 9001:2015 and cooperates with universities in R&D projects on sheet metal forming and joining technology.

Site
Gütersloh
Processes
Machining (milling), Wire EDM, Sinker EDM, Grinding, Sheet metal forming (die making for outer-skin and structural parts), Assembly & try-out, Measurement (tactile CNC / optical contactless scanning), Simulation / Method planning (AutoForm system)
Materials
1.4301, ALMG3, DC06, AW5182, DX56, HC260, ALU TL091, H220 PD+Z
Certificates
DIN ISO 9001:2015, ISO 9001
Founded
1971
Employees
68
Industries
Automotive industry, Washing machine industry, Sheet metal forming
  1. 01

    Design (CAD/CATIA)

  2. 02

    Simulation/Method planning (AutoForm)

  3. 03

    CNC milling

  4. 04

    EDM

  5. 05

    Grinding

  6. 06

    Assembly & try-out

  7. 07

    Measurement/quality assurance

  8. 08

    Service & maintenance

Sites

Gütersloh

DE

Headquarters · Die making · Manufacturing

Part weight / size
Dies for sheet metal parts up to 12 mm sheet thickness
Materials
Steel, aluminium, stainless steel
  • PARPAS XS 63 gantry milling machine 6.000 × 3.500 mm
  • DROOP & REIN MODIMILL gantry milling machine 5.500 × 2.850 mm
  • SORALUCE TR 35 gantry milling machine
  • 2× DMG DMU 65 machining centre
  • HURON KX 30 / KX 10
  • 3× SODICK wire EDM machines
  • 2× ELB grinding machines
  • LOIRE try-out press 20.000 kN
  • LOIRE spotting press 4.000 kN
  • MÜLLER press 20.000 kN
  • WENZEL CNC measuring machine LH 108
  • GOM ATOS Triple Scan

Industries

Automotive industryWashing machine industrySheet metal forming

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining (milling)Machining–––––
Wire EDMMachining–––––
Sinker EDMMachining–––––
GrindingMachining–––––
Sheet metal forming (die making for outer-skin and structural parts)Forming––––DC06, DX54, DX56, HC260, S420MC, H220 PD+Z, H220YD+Z, S210, S210/SMC, CP-W800, CP-W1000, HR660/Y760T, AW5182, AW5754, ALMG3, ALU TL091, 1.4301
Assembly & try-outAssembly–5.000 mm × 2.500 mm–––
Measurement (tactile CNC / optical contactless scanning)Inspection–––––
Simulation / Method planning (AutoForm system)Engineering–––––
Design (CAD/CAM, CATIA)Engineering–––––
Service: repair, maintenance, commissioning and handover of tools (including third-party tools)Engineering–––––
Research & Development (sheet metal forming, joining technology)Engineering–––––

24 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Gantry/portal milling machinePARPAS XS 6316.000 × 3.500 × 1.500 mm2013Gütersloh
Portal milling machineDROOP & REIN MODIMILL15.500 × 2.850 × 1.000 mm2003/2018Gütersloh
Portal milling machineSORALUCE TR 3513.500 × 1.200 × 1.400 mm2005Gütersloh
Machining centreDMG DMU 65 / 3 pallets11.000 × 840 × 500 mm2014Gütersloh
Machining centreDMG DMU 65 / 6 pallets11.000 × 840 × 500 mm2012Gütersloh
Machining centreHURON KX 3011.800 × 1.000 × 550 mm2008Gütersloh
Machining centreHURON KX 1011.000 × 700 × 550 mm1999Gütersloh
Milling machineDECKEL FP4M22031500 × 300 × 500 mm1989Gütersloh
Wire EDM machineSODICK VL600Q1600 × 400 × 270 mm2021Gütersloh
Wire EDM machineSODICK SL400Q1400 × 300 × 250 mm2015Gütersloh
Wire EDM machineSODICK K1C1300 × 200 × 200 mm2014Gütersloh
Surface/profile grinding machineELB SWB 10 VA I11.000 × 550 × 500 mm1990Gütersloh
Surface/profile grinding machineELB Perfekt B61600 × 550 × 450 mm1996/2018Gütersloh
Optical measuring device (3D scanner)GOM ATOS Triple Scan1portable/variable2016Gütersloh
CNC measuring machineWENZEL LH 10812.000 × 1.000 × 800 mm1996Gütersloh
Try-out hydraulic pressLOIRE 20.000 kN15.000 × 2.500 × 2.500 mm2018Gütersloh
Spotting press (hydraulic press)LOIRE 4.000 kN15.000 × 2.500 × 2.600 mm2021Gütersloh
Try-out hydraulic pressMÜLLER 20.000 kN14.500 × 2.500 × 2.400 mm2009Gütersloh
CAD systemDassault Systems Catia V5 6R20163–ab 2000Gütersloh
CAD systemSiemens NX 12.01–2015Gütersloh
CAM systemCNC Software Inc. MASTERCAM9–ab 2008Gütersloh
PDM/CAD systemDassault Systems ENOVIA Navigator8–ab 2008Gütersloh
3D viewerTEBIS 3D-Viewer1–2011Gütersloh
Simulation systemAutoForm R7/R81–2016Gütersloh

Additional services

DesignSimulation/Method planning (AutoForm)CNC milling technologyEDM technologyGrinding technologyAssembly & try-outMeasurement/quality assuranceService & maintenance (including third-party tools)RepairCommissioning and handover of tools incl. automationR&D cooperation with universities

Reference customers

renowned, globally operating automotive and washing machine manufacturers (not named)

Quality

Quality assurance is carried out with a tactile CNC measuring machine (Wenzel LH 108, measuring range 2.000 × 1.000 × 800 mm) and an optical ATOS Triple Scan for contactless, location-independent measurement. All dimensions, tolerances and load capacities are documented in detail in the technical specification.

EvidenceGütersloh
ISO 9001

History

  1. 1971

    Foundation of the die-making company Ebmeyer by Wolfgang Ebmeyer in Isselhorst with 3 employees.

  2. 1975

    Relocation to Gütersloh, 6 employees, first 2 apprentices.

  3. 1986

    New building and relocation to Berensweg 185, approx. 1,200 m², 15 employees.

  4. 1996

    Receipt of DIN ISO 9001 certification.

  5. 2003

    Expansion to 2,000 m², first gantry milling machine (5,500 × 2,750 mm), 50 employees.

  6. 2005

    Expansion to 3,300 m², hydraulic press 10,000 kN, 52 employees.

  7. 2006

    Cooperation with Schmedthenke Werkzeugbau GmbH.

  8. 2009

    Second hydraulic press (20,000 kN).

  9. 2013

    Commissioning of a gantry milling machine (6,000 × 3,500 mm).

  10. 2018

    Commissioning of another hydraulic press (20,000 kN).

  11. 2021

    50th anniversary, new brand identity, spotting press with swivelling ram, 68 employees.

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