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eckardt-engineering – Fertigung

Engineering and retrofit for welding and production lines, specialized in radiator production

eckardt-engineering Logo

eckardt-engineering GmbH

Wendehäuser Str. 7, 99988 DiedorfNew on Amplifa

2012Founded
January 2017Converted into GmbH
25+ yearsTeam experience in welding machine engineering

About eckardt-engineering

eckardt-engineering GmbH is a mechanical engineering company founded in 2012 and based in Diedorf (Thuringia), specializing in the production and commissioning of welding lines. Since 2013, the company has delivered crucial technical impetus for radiator production and supports radiator production lines in Germany and internationally, including in England, Russia and Turkey. The service portfolio includes new and expansion designs for production lines, retrofit and modernization of existing systems, toolmaking, technical consulting, production training, spare parts procurement and support for production ramp-ups. In-house machine components such as the P1 spot welding machine, the TS10 cutting shear, the EBV support-part flanging fixture as well as the PSC02 welding control system and control cabinets based on Siemens Step7 are developed and deployed. In cooperation with Schlatter Industries AG, the company also offers complete solutions for production lines.

Site
Diedorf
Processes
New and expansion designs for production lines, Retrofit / modernization of existing production lines, Technical consulting / production training / spare parts procurement / production ramp-up, Production and commissioning of welding lines, Spot welding (P1 spot welding machine), Pneumatic welding presses for convector multi-point, Flanging of support parts (EBV support-part flanging fixture), Cutting (TS10 cutting shear)
Materials
Spot welding (P1), Pneumatic welding press (convector multi-point), Flanging, TS10 cutting shear, Machine control Siemens Step7, Welding control PSC02
Founded
2012
Industries
Radiator/heater production, Mechanical engineering, Welding machine engineering, Pressing and transport machinery
  1. 01

    Design/Engineering

  2. 02

    Toolmaking

  3. 03

    Machine/Component Manufacturing

  4. 04

    Retrofit and Modernization

  5. 05

    Commissioning

  6. 06

    Production Training and Service

Machines and Processes

Schweißen

Spot welding (P1)

P1 spot welding machine for joining radiator components.

Schweißpresse

Pneumatic welding press (convector multi-point)

Multi-point welding of convectors in extended rows.

EBV

Flanging

EBV support-part flanging fixture for attaching support parts.

Trennen

TS10 cutting shear

Cutting of sheet metal parts as part of line production.

Step7

Machine control Siemens Step7

Control cabinets and control upgrades based on Siemens Step7.

PSC02

Welding control PSC02

In-house welding control with MP02 machine operator panel.

Locations

Standort Diedorf

Diedorf

DE

Production and company site

Materials
Steel (radiator)
  • P1 spot welding machine
  • TS10 cutting shear
  • Pneumatic welding press convector multi-point
  • EBV support-part flanging fixture
  • Welding control PSC02
  • Machine operator panel MP02
  • Control cabinet based on Siemens Step7

Systems and Components

Retrofit production line
Retrofit production lineModernization · radiator production
Welding system components
Welding system componentsIn-house manufacturing · welding machine engineering
Retrofitted system block
Retrofitted system blockCommissioning · radiator production

Inside the production

Engineering
Engineering
Retrofit
Retrofit
Company
Company
Company premises 2018
Company premises 2018
Production line
Production line
Retrofit project
Retrofit project
System component
System component

Industries

Radiator/heater productionMechanical engineeringWelding machine engineeringPressing and transport machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
New and expansion designs for production linesEngineering–––––
Retrofit / modernization of existing production linesEngineering–––––
Technical consulting / production training / spare parts procurement / production ramp-upEngineering–––––
Production and commissioning of welding linesAssembly––––Steel (radiator/heater, derived)
Spot welding (P1 spot welding machine)Joining–––––
Pneumatic welding presses for convector multi-pointJoining–––––
Flanging of support parts (EBV support-part flanging fixture)Joining–––––
Cutting (TS10 cutting shear)Forming–––––
Pressing machine focus / pressing technologyForming–––––
ToolmakingEngineering–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Spot welding machineP1–––Diedorf
Cutting shearTS10–––Diedorf
Pneumatic welding press (convector multi-point)––––Diedorf
Support-part flanging fixtureEBV–––Diedorf
Welding controlPSC02–––Diedorf
Machine operator panelMP02–––Diedorf
Control cabinet (Siemens Step7 basis)Siemens Step7–––Diedorf

Additional services

New and expansion designs for production linesRetrofit/modernization of existing production linesTechnical consultingProduction trainingSpare parts procurementSupport for production ramp-upsCommissioning of welding linesToolmakingProduction consultingProduction site assessmentsMachine control systems (Siemens Step7, welding control PSC02)Development of performance upgrades for production linesCooperation with Schlatter Industries AG for complete solutions

Reference customers

various German radiator manufacturersSchlatter Industries AG (cooperation partner)

Company History

  1. 2012

    Founded in spring as a mechanical engineering company with a focus on pressing and transport machinery

  2. 2013

    Local projects for various German radiator manufacturers realized

  3. 2014

    Conversion into the sole proprietorship eckardt-engineering with sales functions and technical service; from autumn, global support of radiator production lines

  4. 2017

    Conversion into eckardt-engineering GmbH with an expanded service portfolio (toolmaking, production consulting, plant assessments)

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