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ECOSPHERE – Fertigung

Robotics and Automation: Cobot cells, special-purpose machinery, retrofit and humanoid robots for manufacturing

ECOSPHERE Logo

ECOSPHERE® GmbH & Co. KG

Fichtenau (Baden-Württemberg)New on Amplifa

2019Founded
20+Robotics specialists
120+Integrated robots
1,100 m²Workshop & Experience Center
FichtenauHeadquarters

About ECOSPHERE

ECOSPHERE® GmbH & Co. KG (also ECOSPHERE Automation GmbH) is a robotics and automation company founded in 2019 by Danny Denk, based in Fichtenau in Baden-Württemberg. Its team of more than 20 robotics specialists develops and integrates Cobot and robot cells, special-purpose machinery and retrofit solutions for machine and press loading, palletizing, pick & place, screwdriving, gluing, robot-assisted grinding and packaging. On a 1,100 m² workshop and experience center area, standardized cells are built from the company's own modular system, along with its own products such as ECOpresstending (UR+ certified), the seventh axis ECOlinearaxis with esaDrive control and the mobile training cell ECOeducation. As a Certified System Integrator of Universal Robots and a Value Provider of ABB, the company has integrated more than 120 robots in customer systems operating in shift operation. In addition, ECOSPHERE supports the introduction of humanoid and mobile robotics (including Unitree, AgiBot, Neura) from selection through commissioning to operation. Customers are primarily SMEs from all industries with manufacturing processes; the service portfolio ranges from process analysis and design in SOLIDWORKS/3DEXPERIENCE to assembly, Robot as a Service (RaaS) and training.

Site
Fichtenau
Processes
Industrial automation – Cobot and robot cells, Machine & press loading, Palletizing (ECOpalletizer), Grinding & polishing (robot-assisted), Pick & place, Screwing & assembly, Gluing & dispensing, Packaging
Materials
Aluminum profiles (modular system components), Universal Robots Cobots, ABB Industrial Robots, ECOlinearaxis (seventh axis), Humanoid Robots (Unitree, AgiBot, Neura), Aluminum Profiles (Modular System Components), ECOeducation Training Cell
Certificates
CE certifiability of the automation solutions
Founded
2019
  1. 01

    Process analysis and consulting

  2. 02

    Design (SOLIDWORKS/3DEXPERIENCE)

  3. 03

    Cell and machine building from the company's own modular system

  4. 04

    Integration of robots and components

  5. 05

    Assembly and commissioning at the customer

  6. 06

    Training and service, optionally Robot as a Service (RaaS)

Components & Technologies

UR

Universal Robots Cobots

Certified System Integrator for Cobot cells from the ECOSPHERE modular system.

ABB

ABB Industrial Robots

Value Provider for industrial robot applications such as loading and palletizing.

ECOlinearaxis

ECOlinearaxis (seventh axis)

In-house linear axis for enlarging the robot working area, controlled via the esaDrive URCap.

Unitree

Humanoid Robots (Unitree, AgiBot, Neura)

Manufacturer-independent procurement, commissioning and operation of humanoid and mobile platforms.

Aluprofil

Aluminum Profiles (Modular System Components)

Design elements for cell structures and kits in the components shop.

ECOeducation

ECOeducation Training Cell

Mobile training cell with a Universal Robots arm for vocational training and universities.

Locations

Standort Fichtenau

Fichtenau

DE

Headquarters, Workshop & Experience Center

Materials
Cobots (Universal Robots), industrial robots (ABB), humanoid robots (Unitree, AgiBot, Neura)
  • Workshop & Experience Center on 1,100 m²
  • Design department (SOLIDWORKS/3DEXPERIENCE)
  • Assembly crew
  • Components shop (grippers, vision, pneumatics, aluminum profiles)

Automation Solutions

ECOpresstending – automated press loading
ECOpresstending – automated press loadingUR+ certified solution · Machine loading
Palletizing with vacuum gripper (UR20)
Palletizing with vacuum gripper (UR20)ECOpalletizer · Palletizing
Robot-assisted grinding
Robot-assisted grindingGrinding & Polishing · Surface finishing
Automated screwdriving in the assembly cell
Automated screwdriving in the assembly cellScrewing & Assembly · Assembly
Robot-assisted gluing and dispensing
Robot-assisted gluing and dispensingDispensing application · Gluing
Folding carton closing in the rotary indexing table
Folding carton closing in the rotary indexing tablePackaging · Packaging
Humanoid robot performing part removal
Humanoid robot performing part removalHumanoid Robotics · Handling
ECOlinearaxis – UR arm on linear axis with esaDrive
ECOlinearaxis – UR arm on linear axis with esaDriveSeventh Axis · Own Products
ECOeducation – mobile training cell
ECOeducation – mobile training cellTraining Cell · Education

Inside the production

Robotics components: grippers, vacuum grippers, sensors, valve block and
Robotics components: grippers, vacuum grippers, sensors, valve block and
ECOlinearaxis and esaDrive control
ECOlinearaxis and esaDrive control
Universal Robots Certified System Integrator
Universal Robots Certified System Integrator

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial automation – Cobot and robot cellsAssembly–––––
Machine & press loadingAssembly–––––
Palletizing (ECOpalletizer)Assembly–––––
Grinding & polishing (robot-assisted)Surface–––––
Pick & placeAssembly–––––
Screwing & assemblyAssembly–––––
Gluing & dispensingJoining–––––
PackagingAssembly–––––
Retrofit / automation of existing machines (e.g. bending machines, presses)Engineering–––––
Humanoid & mobile robotics – integration (transport, inspection, teleoperation)Engineering–––––
Special-purpose machinery / turnkey automation machinesEngineering–––––
Robot as a Service (RaaS)Engineering–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cobot/robot arm (Universal Robots)Universal Robots–––Fichtenau
Industrial robot (ABB)ABB–––Fichtenau
Humanoid robotUnitree–––Fichtenau
Humanoid robotAgiBot–––Fichtenau
Humanoid robotNeura–––Fichtenau
Linear axis (ECOlinearaxis, seventh axis)ECOSPHERE ECOlinearaxis–––Fichtenau
Mobile training cellECOSPHERE ECOeducation–––Fichtenau
Press loading solution (UR+ certified)ECOSPHERE ECOpresstending–––Fichtenau
3D safety system for Cobot applicationsInxpect LBK System––2019Fichtenau

Additional services

Industrial automation: Cobot and robot cells, special-purpose machinery, retrofitMachine & press loading (ECOpresstending, UR+ certified)Palletizing (ECOpalletizer)Grinding & polishingPick & placeScrewing & assemblyGluing & dispensingPackagingHumanoid robotics: procurement, commissioning, training, operation (Unitree, AgiBot, Neura)Intra-company transport, inspection, research & teaching, trade fairs, teleoperationRobot as a Service (RaaS)Design (SOLIDWORKS/3DEXPERIENCE)AssemblyOwn products: ECOlinearaxis (seventh axis) & esaDrive (URCap)ECOeducation mobile training cellB2B components shop (grippers, vision, pneumatics, aluminum profiles)Consulting/process analysisCustomer team training

Reference customers

Hodapp GmbH & Co. KGmj solutions (customer statement Michael Junge)Bechtle PLM (software partner/reference)

Quality & Certification

The automation solutions are CE-certifiable; a 3D safety system (Inxpect LBK System) is used for Cobot applications. Projects are documented digitally and end-to-end in the 3DEXPERIENCE platform.

EvidenceFichtenau
CE certifiability of the automation solutions

Company History

  1. 2019

    Founded by Danny Denk (with Max Kröper as an early-stage co-founder); participation in the Start-up BW Elevator Pitch founding competition.

  2. 2019

    Deployment of the Inxpect LBK System, a 3D safety system for Cobot applications.

  3. 2023

    Interview with CEO Danny Denk on CE-certifiable automation solutions (Automationspraxis).

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