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ecovolta – Fertigung

Swiss manufacturer of lithium-ion battery systems for electric vehicles, machinery and mobile power supplies

ecovolta Logo

ecovolta AG

Brunnen (Schwyz)New on Amplifa

2018Founded
ca. 7,500 m²Production and development space Brunnen
200 MWh/yearAnnual battery manufacturing capacity (final expansion)
over 40Jobs (founding phase 2018)

About ecovolta

ecovolta is a Swiss manufacturer of battery systems for electric vehicles and machinery, headquartered with its series production in Brunnen (canton of Schwyz). The company was founded in 2018 as a division of ecocoach AG and has been an independent AG since May 2023. In the roughly 7,500 m² 'Swissfactory' at the former RUAG site, fully automated battery assembly (cell to pack) is carried out with an annual capacity of 200 MWh in the final expansion phase. Core products are the standardized evoTractionBattery (48 V / 96 V, scalable up to 400 V total system, up to 172 Wh/kg, without active cooling) as well as mobile power supplies such as the ecoPowerTrolley and ecoPowerBank. The company's own research and development department offers contract development from concept through prototyping to series maturity, system integration, drivetrain design and electrification of non-road vehicles. The batteries are used in agricultural machinery, construction machinery, municipal vehicles, boats, cable cars, robots and fire-fighting vehicles.

Site
Brunnen
Processes
Battery and drive system development (R&D), Contract development / prototyping to series maturity, System integration of battery systems, Drivetrain design & vehicle conversion / electrification (non-road), Conversion kits & drive kits (evoKit), Mobile power supply (ecoPowerTrolley, ecoPowerBank, ecoPowerStation PRO³), Battery assembly (cell to pack)
Materials
Lithium-ion cells (Li-NMC), 21700 cells, Electrolytically nickel-plated cold-rolled strip
Certificates
ECE-R100 (product certification evoTractionBattery), BMS according to ISO 26262, ISO 9001
Founded
2018
Industries
Agricultural machinery, Construction industry / construction machinery, Municipal vehicles, Maritime electromobility, Cable cars, Fire services / security authorities
  1. 01

    Research & Development (cell selection, CAD design, BMS development)

  2. 02

    Battery assembly (cell to pack), fully automated production

  3. 03

    System integration & drivetrain design

  4. 04

    Vehicle conversion / electrification (retrofit)

  5. 05

    Series delivery to vehicle manufacturers

Technology & Manufacturing

Li-NMC

Lithium-ion cells (Li-NMC)

Core material of the evoTractionBattery with energy densities up to 172 Wh/kg and 480 Wh/l.

21700

21700 cells

Introduced for the high-voltage battery solution of the Meili UELI to increase energy density.

Ni-Kaltband

Electrolytically nickel-plated cold-rolled strip

Cell connections automatically disconnect damaged cells from the rest of the battery pack at elevated currents.

Locations

Standort Brunnen

Brunnen

CH

Headquarters, series production, research & development (former RUAG site)

Lot size
Prototype to series
Materials
Li-ion cells (Li-NMC), 21700 cells, nickel-plated cold-rolled strip
  • Fully automated battery manufacturing
  • Automated stack manufacturing
  • Machines from Stäubli

Products & Components

evoTractionBattery – custom battery pack
evoTractionBattery – custom battery packBattery assembly · Commercial vehicles & machinery
evoTractionKit (drive kit)
evoTractionKit (drive kit)System integration · Electrification
Vehicle conversion / battery integration
Vehicle conversion / battery integrationRetrofit · Non-road vehicles
Electrified Piaggio Ape AD1
Electrified Piaggio Ape AD1Vintage vehicle retrofit · evoTractionBattery 48/10
ecoPowerTrolley
ecoPowerTrolleyMobile power supply · Construction sites & fire brigades
ecoPowerBank
ecoPowerBankMobile power supply · Construction site
Meili UELI with high-voltage battery (70.2 kWh)
Meili UELI with high-voltage battery (70.2 kWh)Battery system · Municipal vehicle
Raptrac tool carrier with ecovolta batteries
Raptrac tool carrier with ecovolta batteriesBattery system · Agriculture

Inside the production

Fully automated battery production in the Swissfactory Brunnen
Fully automated battery production in the Swissfactory Brunnen
ecovolta production and development in Brunnen
ecovolta production and development in Brunnen
ecoPowerTrolley in the roll-off container vehicle of the Schaan fire brigade
ecoPowerTrolley in the roll-off container vehicle of the Schaan fire brigade
Two ecoPowerTrolleys operating in parallel
Two ecoPowerTrolleys operating in parallel
ecoPowerTrolley in use at Mainzer Netze
ecoPowerTrolley in use at Mainzer Netze
Electric sweeper Green Machines GM 720ze with ecovolta battery system
Electric sweeper Green Machines GM 720ze with ecovolta battery system

Industries

Agricultural machineryConstruction industry / construction machineryMunicipal vehiclesMaritime electromobilityCable carsFire services / security authoritiesLogistics / industrial trucksRoboticsGrid operatorsEvents / mobile power supplyAutomotive/vehicle manufacturing (non-road, commercial vehicles, small vehicles)Agricultural machinery / agricultural technologyMunicipal vehicles / winter services & urban cleaningMaritime electromobility / boatsEvents / construction sites (mobile power supply)Robotics / laboratory technology

Additional services

Battery and drive system development (R&D)Contract development / prototyping to series maturitySystem integration of battery systemsDrivetrain design & vehicle conversion / electrification (non-road)Conversion kits & drive kits (evoKit)Mobile power supply (ecoPowerTrolley, ecoPowerBank, ecoPowerStation PRO³)Battery assembly (cell to pack)

Reference customers

Schaan Fire Brigade (FL)Fire brigades of Liechtenstein (plant fire brigade Hilti, Gamprin Fire Brigade)Mainzer Netze GmbHRaptrac AGElettricars srlElectric Car Convert S.L.RemichanicsER Innovation / Ernesto RivaRiederalp, Stoosbahnen, BrunwaldFriedli Fahrzeuge AGA. Leiser AGAebi & Co AG MaschinenfabrikAebi SchmidtecoGroup Swiss AGAvesco AGGreen MachinesETH Zurich (Rowesys)EPFL / SuNMIL via JAG Jakob AGViktor Meili S.A.DDP Innovation (Peak Evolution)Spiezer Weinspaziergang (organizing committee)Casa MontagnaUrs Mäder Landmaschinen AGsnowXparkDurot Electric (partner)

Quality & Standards

Quality assurance is traceable from cell to pack; the battery management system is based on the automotive standard ISO 26262. The evoTractionBattery is certified according to ECE-R100.

EvidenceBrunnen
ECE-R100 (product certification evoTractionBattery)
BMS according to ISO 26262
ISO 9001

Company History

  1. 2018

    Founded as a division of ecocoach AG; establishment of high-tech production for lithium-ion battery storage in Brunnen; start of fully automated manufacturing in October 2018 (annual capacity 200 MWh in final expansion phase)

  2. 2018

    Presentation of new battery systems; use in electric vehicles, motorcycles, boats and logistics vehicles

  3. 2019

    Electric wooden boat by Ernesto Riva with ecovolta batteries named 'Boat of the Year 2019' at the Genoa Boat Show

  4. 2020

    Electric mini excavator based on Caterpillar (Cat 301.7) with ecovolta batteries for Avesco AG presented at Swissbau in Basel; planned series supply

  5. 2023

    ecovolta becomes an independent AG in May 2023

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