CNC machining of precision parts: turning, milling, multi-axis machining and laser marking from Merzig in the Saarland.
Edinger & Sohn GmbH
MerzigNew on Amplifa
About Edinger & Sohn
Edinger & Sohn GmbH is a mechanical engineering company based in Merzig in the Saarland, founded in 1989 and now run by the second generation. The company manufactures custom precision parts using CNC machining: CNC turning, CNC milling and turn-mill machining on multifunction machines in multi-axis operation, complemented by laser marking with a YVO4 hybrid laser. Production ranges from one-off parts and prototypes through robot-integrated small series to medium-sized series. Design and programming are carried out in-house using CAD/CAM; tool presetting and in-house measuring machines ensure quality throughout the entire production process. The manufactured parts and components supply industries such as mechanical and tool engineering, the automotive industry, aerospace, shipping, the food and pharmaceutical industries, environmental technology, research and the bicycle industry. The quality management system is certified to ISO 9001:2015.
- Site
- Merzig
- Processes
- CNC machining (turning and milling, multi-axis operation), CNC turning, CNC milling, Turn-mill machining on multifunction machines, Laser marking (YVO4 hybrid laser), Prototype manufacturing, Conventional turning, 3D design (CAD/CAM)
- Materials
- Metallic materials (machining)
- Certificates
- ISO 9001:2015
- Founded
- 1989
- Industries
- Mechanical engineering, Tool engineering, Automotive industry, Aerospace, Shipping, Food industry
- 01
CAD design
- 02
CAM programming
- 03
Tool presetting
- 04
CNC turning
- 05
CNC milling / turn-mill machining
- 06
Laser marking
- 07
Metrology / quality inspection
Materials & Processes
Metallic materials (machining)
Machining of custom precision parts for mechanical, tool and plant engineering.
Locations
Merzig
DEProduction and administration
- Part weight / size
- Turning max. ∅ 235 mm / length 1000 mm; milling max. 1740 ×
- Lot size
- One-offs, small series (robot-integrated), medium-sized series
- Materials
- Metals (machining)
- Okuma LB 3000, LB 300, LB 200, LB 15 (CNC lathes, some with C-axis)
- Boehringer DUS 400
- Mazak QT Compact with Robo Job Turn-Assist Essential
- Mazak Integrex-J200 and Integrex 400 (turn-mill centers)
- Okuma Genos M560, Genos M460, Ace Center MF-46VA
- Mazak VTC 530
- DMG Mori DMU 80 Monoblock (5-axis)
- SIM Lasermarkierzelle Advanced (YVO4 hybrid laser)
- Mauser Capax 2000 measuring machine
- Zeiss Metama TV 420 presetting device
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC machining (turning and milling, multi-axis operation)Machining | – | – | – | One-off production – medium-sized series | – |
| CNC turningMachining | – | 1000 mm × 235 mm (diameter) | – | One-off production – Small series (robot-integrated) | – |
| CNC millingMachining | – | 1740 mm × 630 mm × 630 mm | – | One-off production – medium-sized series | – |
| Turn-mill machining on multifunction machinesMachining | – | – | – | – | – |
| Laser marking (YVO4 hybrid laser)Surface | – | 300 mm × 300 mm | – | – | – |
| Prototype manufacturingMachining | – | – | – | – | – |
| Conventional turningMachining | – | – | – | – | – |
| 3D design (CAD/CAM)Engineering | – | – | – | – | – |
| Tool presettingEngineering | – | – | – | – | – |
| Metrology / quality inspectionInspection | – | – | – | – | – |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC lathe with driven tools (C-axis) | Okuma LB 3000 | 1 | X 260 mm, Z 1065 mm, W 895 mm | – | Merzig |
| CNC lathe with driven tools (C-axis) | Okuma LB 300 | 1 | X 260 mm, Z 520 mm | – | Merzig |
| CNC lathe | Okuma LB 200 | 1 | X 260 mm, Z 520 mm | – | Merzig |
| CNC lathe with driven tools (C-axis) | Okuma LB 15 | 1 | X 212 mm, Z 520 mm | – | Merzig |
| CNC lathe | Boehringer DUS 400 | 1 | Max. length 1000 mm, max. ∅ 235 mm | – | Merzig |
| Conventional lathe | – | 1 | – | – | Merzig |
| Robot cell system (loading automaton) | Robo Job Turn-Assist Essential | 1 | Workpieces up to ∅400 mm, payload up to 20 kg (unit incomplete on website) | – | Merzig |
| CNC lathe with robot automation | Mazak QT Compact | 1 | X 215 mm, Z 605 mm, turning length up to 500 mm, workpieces up to ∅ 340 mm | – | Merzig |
| Turn-mill center (multifunction machine) | Mazak Integrex-J200 | 1 | X 450 mm, Y 200 mm, Z 550 mm, W 950 mm, B -30° to +190° | – | Merzig |
| Turn-mill center (multifunction machine) | Mazak Integrex 400 | 1 | X 630 mm, Y 230 mm, Z 1095 mm, B -30° to +195° | – | Merzig |
| CNC machining center (milling) | Okuma Genos M560 | 1 | X 1050 mm, Y 560 mm, Z 460 mm | – | Merzig |
| CNC machining center (milling) | Okuma Genos M460 | 1 | X 762 mm, Y 460 mm, Z 460 mm | – | Merzig |
| CNC machining center (milling) | Okuma Ace Center MF-46VA | 1 | X 762 mm, Y 460 mm, Z 460 mm | – | Merzig |
| CNC machining center (milling) | Mazak VTC 530 | 1 | X 1740 mm, Y 530 mm, Z 510 mm | – | Merzig |
| 5-axis machining center (monoblock, universal) | DMG Mori DMU 80 Monoblock | 1 | X 880 mm, Y 630 mm, Z 630 mm | – | Merzig |
| Laser marking cell (YVO4 hybrid laser) | SIM Lasermarkierzelle Advanced | 1 | Marking size 300 x 300 mm | – | Merzig |
| Measuring machine | Mauser Capax 2000 | 1 | – | – | Merzig |
| Tool presetting device | Zeiss Metama TV 420 | 1 | – | – | Merzig |
Additional services
Quality
Quality is ensured throughout the entire production process by a modern machine park, tool presetting (Zeiss Metama TV 420) and measuring machines (Mauser Capax 2000). The quality management system is certified to ISO 9001:2015.
| Evidence | Merzig |
|---|---|
| ISO 9001:2015 |
History
- 1989
Founding of the mechanical engineering business; the company has been successfully operating in the market into its second generation.