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EFA Chemie – Fertigung

Manufacturer of chemical products and plant engineering for wastewater treatment and water treatment

EF

EFA Chemie GmbH

Lügde (Falkenhagen) · Neuenkirchen · Detmold · Solingen · Mönchengladbach · Kelbra · Mühlhausen-Ehingen · Behamberg (AT)New on Amplifa

1970s (origins in the mid-1970s)Company founded by Kurt Engelhardt
over 30Employees
8Locations (main plant and sales offices in DE/AT)
HRB 5241, AG LemgoCommercial register court
20 l to over 6 cbm/dayWastewater volumes of the batch plants

About EFA Chemie

EFA Chemie GmbH, based in Falkenhagen (town of Lügde, district of Lippe), develops, produces and sells chemical products and plant engineering for wastewater treatment and water treatment. At the core is the powdered EFAPUR reaction separation agent for precipitation and flocculation, developed by company founder Kurt Engelhardt, which is used together with batch plants, flotation and sedimentation plants, reverse osmosis and softening plants, as well as dosing systems for powders and liquids. The in-house laboratory examines every water and wastewater sample and develops individual process solutions from it. The company is certified as a specialist company under § 62 WHG (Federal Water Act) and manufactures and installs facilities for handling water-polluting substances. More than 30 employees work in research and development, production, shipping, plant construction, application engineering and field sales; application engineers support customers throughout Germany and in Austria.

Site
Lügde
Processes
Wastewater treatment and water treatment, Precipitation and flocculation (EFAPUR reaction separation agent) for wastewater treatment, Flotation (flotation plants with pneumatic skimmer), Sedimentation (Dortmund tank, inclined clarifiers with lamella separators), Batch treatment of wastewater (small batch plants RCA 150/250/250 pH/500, CES), Automatic batch plants from 1 cbm (detoxification, neutralization, heavy metal precipitation), Reverse osmosis (desalination of drinking and process water), Water softening (ion exchange, volume-controlled)
Materials
EFAPUR reaction separation agent, EFACOREX 2030 (hardness stabilizer/corrosion inhibitor, polyphosphate solution), EFACOREX 2031 (silicate-phosphate corrosion inhibitor), Flocculants (anionic/cationic), Coagulation agents, Defoamers, Biocides, Ion exchange resin
Certificates
DIN EN ISO 9001:2015, Specialist company under § 62 WHG (VAwS monitoring contract), Specialist company under § 62 WHG
Employees
over 30
Industries
Wastewater treatment, Water treatment, Surface technology/paint shops (paint coagulation), Metal degreasing, Boiler and cooling water treatment, Laundries/textiles (historical origin)
  1. 01

    Analytics and feasibility studies in the in-house laboratory

  2. 02

    Process development (chemical and plant engineering)

  3. 03

    Production of the chemical products

  4. 04

    Project planning and plant construction

  5. 05

    Installation and commissioning as a specialist company under WHG

  6. 06

    Application engineering and personal on-site consulting

  7. 07

    Bath maintenance and service processes (EFAMAT BKL)

Products and Processes

EFAPUR

EFAPUR reaction separation agent (powdered)

Powdered splitting and flocculation agent for the precipitation and flocculation of wastewater constituents in batch, flotation and sedimentation plants.

EFACOREX 2030

EFACOREX 2030 (polyphosphate solution)

Hardness stabilizer and corrosion inhibitor for drinking and process water, boiler water, and for protecting the membranes in reverse osmosis plants.

EFACOREX 2031

EFACOREX 2031 (silicate-phosphate)

Corrosion inhibitor with hardness-stabilizing properties for drinking water systems with medium to high hardness.

FHM

Flocculants (anionic/cationic)

Liquid flocculants to support solid-liquid separation, dosed via dissolution and dosing stations.

KOAG

Coagulation agents

Viscous coagulation agents for destabilizing contaminants, dosed via mixing and dosing stations or piston dosing pumps.

ENT

Defoamers

Product for foam control in water and wastewater processes.

BIOZ

Biocides / chlorine dioxide system

Biocide dosing with measurement and control system for free chlorine dioxide in water.

IX

Ion exchange resin

Resin for softening drinking and process water in volume-controlled filter systems.

Locations

Lügde (Falkenhagen)

DE

Main plant: administration, laboratory (R&D), production, plant construction

Lot size
Plants from 20 l/day to over 6 cbm wastewater per day; reverse osmosis 60–4000
Materials
EFAPUR reaction separation agent, EFACOREX, flocculants, ion exchange resin
  • Batch cleaning plants RCA 150/250/500
  • Container drainage system CES
  • Automatic batch plants EFAMAT PC 300/400/600/1250
  • EFAMAT BKL bath maintenance system
  • EFA-Miniflot paint sludge discharge system
  • Reverse osmosis plants OSMOTROL (60–4000 l/h)
  • Softening plants WDC/WCD/WCT (0.2–14 m³/h)
  • Flotation plants with pneumatic skimmer
  • Sedimentation plants (Dortmund tank, inclined clarifier)
  • Dry material dosing systems with storage containers up to 400 l
  • Dissolution and dosing stations for liquid products
  • Chamber filter press for flocculated sludge dewatering

Plants and Systems

OSMOTROL reverse osmosis desalination plant (frame system OS 3030/3051)
OSMOTROL reverse osmosis desalination plant (frame system OS 3030/3051)Plant construction · Water treatment

Inside the production

Osmotrol frame system for desalination of drinking and process water
Osmotrol frame system for desalination of drinking and process water

Industries

Wastewater treatmentWater treatmentSurface technology/paint shops (paint coagulation)Metal degreasingBoiler and cooling water treatmentLaundries/textiles (historical origin)Boiler and cooling water

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Wastewater treatment and water treatmentEngineering–––––
Precipitation and flocculation (EFAPUR reaction separation agent) for wastewater treatmentSurface––––EFAPUR reaction separation agent (powdered)
Flotation (flotation plants with pneumatic skimmer)Surface–––––
Sedimentation (Dortmund tank, inclined clarifiers with lamella separators)Surface–––––
Batch treatment of wastewater (small batch plants RCA 150/250/250 pH/500, CES)Surface––20 l rinse water per day – 500 l rinse water per day–EFAPUR reaction separation agent
Automatic batch plants from 1 cbm (detoxification, neutralization, heavy metal precipitation)Surface––1 cbm/day–EFAPUR reaction separation agent, Flocculants
Reverse osmosis (desalination of drinking and process water)Surface––––softened drinking and process water
Water softening (ion exchange, volume-controlled)Surface––0.2 m³/h – 14 m³/h–Drinking and process water, Ion exchange resin
EFA bath circuit process BKV for maintaining and extending the service life of process and rinseSurface––––powdered treatment product, Flocculants
Paint coagulation (EFA-Miniflot paint sludge discharge system for water-rinsed paint spray booths)Surface––––Paint sludge, Paint rinse water
Conditioning of boiler and cooling water (hardness stabilizers, EFACOREX corrosion inhibitors)Surface––––EFACOREX 2030 (polyphosphate solution), EFACOREX 2031 (silicate-phosphate)
Dosing systems for powdered products (dry material dosing systems)Assembly––––powdered splitting and flocculation agents
Dissolution and dosing stations for liquid products (acids, alkalis, flocculants)Assembly––––liquid splitting and flocculation agents, Coagulation agents, Defoamers, Acids, Alkalis
Chlorine dioxide measurement and control system (biocide dosing)Surface––––Chlorine dioxide, Biocides
Analytics and process development in the in-house laboratory (feasibility studies, analyses,Testing––––Water and wastewater samples
Building, installing, erecting, maintaining, repairing and decommissioning facilities for handlingAssembly–––––

27 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Container drainage system CES (filter box)EFA Chemie CES–––Lügde/Falkenhagen
Mobile 60-liter plant with agitatorEFA Chemie CES with agitator–––Lügde/Falkenhagen
Batch cleaning plant (manual)EFA Chemie RCA 150–––Lügde/Falkenhagen
Batch cleaning plantEFA Chemie RCA 250 / RCA 250 pH–––Lügde/Falkenhagen
Batch cleaning plantEFA Chemie RCA 500–––Lügde/Falkenhagen
Automatic batch plant (wastewater treatment)EFA Chemie EFAMAT PC 300–––Lügde/Falkenhagen
Automatic batch plantEFA Chemie EFAMAT PC 400–––Lügde/Falkenhagen
Automatic batch plantEFA Chemie EFAMAT PC 600–––Lügde/Falkenhagen
Automatic batch plantEFA Chemie EFAMAT PC 1250–––Lügde/Falkenhagen
Fleece winder for separating sludge and band filter fleeceEFA Chemie EFAMAT PC fleece winder–––Lügde/Falkenhagen
Bath maintenance system (flow-through system, 2-cell reactors, band filter automatic unit)EFA Chemie EFAMAT BKL–––Lügde/Falkenhagen
Paint sludge discharge system for water-rinsed paint spray boothsEFA Chemie EFA-Miniflot–––Lügde/Falkenhagen
Reverse osmosis plantEFA Chemie OSMOTROL-S 60 - 450–Rated capacity 60 - 400 l/h–Lügde/Falkenhagen
Reverse osmosis plantEFA Chemie OSMOTROL S 900-1050 RO–Permeate capacity at 15°C: 750 - 1050 l/h; 1650 x 660 x 550 mm; max. operating pressure 14-16 bar–Lügde/Falkenhagen
Reverse osmosis plantEFA Chemie OSMOTROL-SEW L 2000–Permeate capacity at 15°C: 1800 - 2000 l/h; 1100 x 1450 x 600 mm–Lügde/Falkenhagen
Reverse osmosis plantEFA Chemie OSMOTROL-SEW-L 600-4000–Rated capacity 600 - 4000 l/h–Lügde/Falkenhagen
Osmotrol frame systemEFA Chemie OS 3030 and OS 3051–Rated capacities 1,500 - 4,000 l/h–Lügde/Falkenhagen
Dual-filter softening plantEFA Chemie WDC 20 - 200–Rated capacity 0.2 - 2.5 m³/h–Lügde/Falkenhagen
Dual-filter softening plantEFA Chemie WCD-MAV 40 - 250–Rated capacity 0.4 - 2.5 m³/h–Lügde/Falkenhagen
Dual-filter softening plantEFA Chemie WCD-MAV 420 - 1400–Rated capacity 4 - 14 m³/h–Lügde/Falkenhagen
Triple-filter softening plantEFA Chemie WCT-NHB 360 - 900–Rated capacity 3.6 - 9 m³/h–Lügde/Falkenhagen
Flotation plant with pneumatic skimmerEFA Chemie–––Lügde/Falkenhagen
Sedimentation plant (Dortmund tank/inclined clarifier, flow-through system with 2-cell reactor)EFA Chemie–––Lügde/Falkenhagen
Dry material dosing system (with screw conveyor, vibrator, nozzle heating)EFA Chemie–Storage containers up to 400 l–Lügde/Falkenhagen
Dissolution and dosing station (also pneumatic piston dosing pump, chlorine dioxide measurement andEFA Chemie–––Lügde/Falkenhagen
Chamber filter press for flocculated sludge dewatering–––––
Band filter automatic unit with Big-BAG dewatering containerEFA Chemie–––Lügde/Falkenhagen

Additional services

Personal on-site consultation by application engineersFeasibility studies, analyses and process proposals from the in-house laboratoryCustomer-specific problem solutionsProject planning and plant construction (flotation, sedimentation and batch plants, reverse osmosis,Dosing systems for powders and liquidsSpecialist company services under WHG (building, maintaining facilities for handlingBath circuit process (EFAMAT BKL) for bath maintenance

Quality and Certification

The quality management system has been certified to DIN EN ISO 9001 since 2009 (since re-certification in 2017 to DIN EN ISO 9001:2015) and is reviewed through internal and annual external audits. As a specialist company under § 62 WHG with a VAwS monitoring contract, the company is certified for facilities for handling water-polluting substances.

EvidenceLügde (Falkenhagen)
DIN EN ISO 9001:2015
Specialist company under § 62 WHG

Company History

  1. Mitte der

    Company founder Kurt Engelhardt, a textile engineer and laundry operator, develops the reaction separation agent as an alternative to conventional wastewater treatment methods.

  2. 2008

    Company founder Kurt Engelhardt passes away; Torben Engelhardt continues to run the company as managing director.

  3. 2009

    Introduction of a process- and customer-oriented quality management system to DIN EN ISO 9001:2008.

  4. 2017

    Re-certification of the QM system to DIN EN ISO 9001:2015.

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