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EFBe – Fertigung

Accredited testing laboratory for mechanical safety testing of bicycles, e-bikes and components according to ISO, EN and EFBE TRI-TEST®.

EFBe Logo

EFBe Prüftechnik- Entwicklungs- und Vertriebs-GmbH

Waltrop (DE) · Taichung (TW)New on Amplifa

1995Founded
2Sites (Waltrop, Taichung)
ISO/IEC 17025Accreditation

About EFBe

EFBe Prüftechnik- Entwicklungs- und Vertriebs-GmbH, based in Waltrop, is an ISO/IEC 17025 accredited testing laboratory for mechanical safety and quality testing of bicycles, e-bikes and their components such as frames, forks, handlebars and stems. The company performs testing according to national, European and international standards, including ISO 4210, DIN EN 15194 and DIN 79010 for cargo bikes, as well as its own EFBE TRI-TEST®, which combines fatigue, maximum load and overload testing in multiple test stages. Testing is carried out on components made of aluminium, steel, titanium and fibre-reinforced plastics (CFRP/GFRP). In addition to its testing services, EFBe develops and sells test rigs used worldwide by bicycle and component manufacturers, and offers consulting, manufacturer and laboratory audits, training, measurement of operational loads and failure analysis. The company participates in standardization (DIN, EN, ISO) and since 2016 has operated its own subsidiary, EFBE Co. Ltd., in Taichung, Taiwan. Its customers include bicycle and component manufacturers in Europe and Asia; EFBe is part of the SGS Germany Group.

Site
Waltrop
Processes
Frame testing according to EFBE TRI-TEST (fatigue, overload and overload testing, 5 test stages), Testing according to DIN EN 15194 / ISO 4210 (e-bike and bicycle safety standards), Certification with test seals (EFBE TRI-TEST®), Consulting and audits (manufacturer and laboratory audits), Training and seminars, Measurement of operational loads, Failure analysis, Test rig construction and sales
Materials
Aluminium, Steel, Fibre-reinforced plastic (CFRP/GFRP), Titanium, EFBE TRI-TEST®, Testing according to ISO 4210 / EN 15194, Cargo bike testing
Certificates
ISO/IEC 17025
Founded
1995
Industries
Bicycle industry, E-bike/EPAC industry, Bicycle component manufacturers, Cargo bike industry
  1. 01

    Inquiry intake and test order

  2. 02

    Prototype/series part receipt

  3. 03

    Test design according to ISO/EN/EFBE TRI-TEST®

  4. 04

    Mechanical testing on test rigs

  5. 05

    Documentation and evaluation

  6. 06

    Certification with test seal

  7. 07

    Consulting, audit and training

Materials and Testing Methods

Al

Aluminium

Widely used frame material, for which standards sometimes specify increased test forces.

St

Steel

Classic material for frames and components with high ductility.

Ti

Titanium

Premium frame material for sport bicycles.

CFK

Fibre-reinforced plastic (CFRP/GFRP)

Lightweight material for which standards prescribe increased deflection values in fatigue tests.

TRI

EFBE TRI-TEST®

Proprietary testing programme combining fatigue, maximum load and overload testing in five to eight test stages.

ISO 4210

Testing according to ISO 4210 / EN 15194

Safety testing of bicycles, e-bikes and components according to international standards.

DIN 79010

Cargo bike testing

Load capacity and fatigue testing for cargo and transport bikes.

Sites

Waltrop

DE

Headquarters and testing laboratory

Lot size
Individual testing up to series production
Materials
Aluminium, steel, titanium, CFRP/GFRP
  • Bicycle and component test rigs
  • Measurement and control technology

Taichung

TW

Subsidiary EFBE Co. Ltd., testing laboratory for the Asian industry

Lot size
Individual testing up to series production
Materials
Aluminium, steel, titanium, CFRP/GFRP
  • Bicycle and component test rigs

Tested Components

Frames (titanium, CFRP, aluminium, steel)
Frames (titanium, CFRP, aluminium, steel)Fatigue and overload testing · Bicycle industry
Fork
ForkBrake mount fatigue testing ISO 4210-6 · Bicycle components
Handlebar and stem
Handlebar and stemFatigue testing ISO 4210-5 · Bicycle components
Cargo bike frame
Cargo bike frameLoad capacity fatigue testing DIN 79010 · Cargo bike industry
E-bike frame
E-bike frameTesting according to EN 15194 · E-bike industry

Inside the production

Control unit of a bicycle test rig
Control unit of a bicycle test rig
Frame in the testing laboratory
Frame in the testing laboratory
Test engineer setting up a test sequence
Test engineer setting up a test sequence
Calibration of an e-bike test rig
Calibration of an e-bike test rig
Testing laboratory in Taichung, Taiwan
Testing laboratory in Taichung, Taiwan

Industries

Bicycle industryE-bike/EPAC industryBicycle component manufacturersCargo bike industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Testing––––Aluminium, Steel, Fibre-reinforced plastic (CFRP), Titanium
Frame testing according to EFBE TRI-TEST (fatigue, overload and overload testing, 5 test stages)Testing––––Aluminium, Steel, Fibre-reinforced plastic (CFRP), Titanium
Testing according to DIN EN 15194 / ISO 4210 (e-bike and bicycle safety standards)Testing–––––

Additional services

Certification with test seals (EFBE TRI-TEST®)Consulting and audits (manufacturer and laboratory audits)Training and seminarsMeasurement of operational loadsFailure analysisTest rig construction and salesQuality management supportDevelopment of quality standardsProduction and quality researchContribution to standardization (DIN, EN, ISO)

Reference customers

Leading bicycle and component manufacturers in Europe and Asia (not named)

Quality and Accreditation

EFBe is accredited to ISO/IEC 17025 and works according to its quality management principles for testing laboratories. Every test force is measured with high resolution and actively regulated to ensure reproducible, documented results.

EvidenceWaltropTaichung
ISO/IEC 17025

History

  1. 1985

    Founder Manfred Otto contributes to the further development of DIN 79100 with innovative testing methods.

  2. 1995

    Foundation of EFBe Prüftechnik- Entwicklungs- und Vertriebs-GmbH.

  3. 1996

    Start of bicycle testing on behalf of the industry.

  4. 2016

    Foundation of the company's own subsidiary EFBE Co. Ltd. in Taichung, Taiwan.

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