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EGESIM – Fertigung

Manufacture of LV/MV switchgear, automation systems and turnkey industrial plants including geothermal power plants on an EPC basis.

EGESIM Logo

Egesim GmbH

Eresing (DE) · Gebze/Istanbul (TR) · Menemen/Izmir (TR) · Izmir-Konak (TR)New on Amplifa

1993Founded in Izmir
400+Employees, including 45 engineers
4Locations in Germany and Turkey
25,000 m²Built-up production area (plus 27,000 m² open area)
HRB 32633 AugsburgCommercial register Egesim GmbH

About EGESIM

EGESIM was founded in Izmir in 1993 and is a corporate group for industrial electrical engineering, automation and mechanical plant construction. The company designs and manufactures low- and medium-voltage switchgear (0.4–0.69 kV and 3.3–36 kV respectively), MCC, converter and PLC control cabinets, reactive power compensation systems, RC filters and surge arresters, as well as substations and outdoor switchgear from 52 kV to 220 kV. As a certified Siemens system integrator and SIVACON Technology Partner, switchgear cabinets are manufactured among others based on SIVACON S8, Sinamics converters and S7 PLC systems. In addition, EGESIM undertakes turnkey industrial plants (EPC), geothermal power plants based on ORC technology in cooperation with Atlas Copco, as well as operation, service and maintenance services. The group employs more than 400 staff, including 45 engineers, on approximately 25,000 m² of built-up and 27,000 m² of open area. The German location of Egesim GmbH is in Eresing, about 50 km from Munich.

Site
Eresing
Processes
MV–LV panel manufacturing (LV/MV switchgear: design, manufacturing, assembly, commissioning), MV switchgear design 3.3 kV–36 kV, LV switchgear design 0.4 kV–0.69 kV, Design of compensation systems based on harmonic measurements (ELCAD, AutoCAD, EPLAN), Turnkey industrial plants (EPC – Engineering, Procurement, Construction), Operation, service and maintenance services incl. predictive maintenance, Engineering, procurement and installation (EP/EPC) for geothermal/waste heat power plants, LV/MV switchgear manufacturing (3.3–36 kV / 0.4–0.69 kV)
Materials
Stainless steel (for switchgear cabinets), Stainless steel, SIVACON S8 switchgear cabinets, ELCAD / AutoCAD / EPLAN, Step7 / TIA Portal
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO 10002:2018, ISO 9001:2015 (Egesim GmbH), ISO 14001:2015 (Egesim GmbH), ISO 45001:2018 (Egesim GmbH), UL Certificate, SIVACON Technology Partner (Egesim Elektrik), SIVACON Technology Partner (Egesim GmbH), ISO 9001, ISO 14001, ISO 45001, SIVACON Technology Partner (Siemens)
Founded
1993
Industries
Glass, Paper, Chemicals, Cement, Water treatment/wastewater treatment, Energy (geothermal, wind, hydro, gas-fired combined cycle power plants, solar)
  1. 01

    Engineering and design

  2. 02

    Procurement

  3. 03

    Switchgear manufacturing and assembly

  4. 04

    On-site installation and construction

  5. 05

    Commissioning

  6. 06

    Operation, service and maintenance

Materials and Processes

SS

Stainless steel

For PLC and control cabinets in special applications, also in redundant design with S7-400H.

SIVACON

SIVACON S8 switchgear cabinets

Type-tested Siemens low-voltage switchgear, which EGESIM is permitted to manufacture and distribute as a Technology Partner.

ELCAD

ELCAD / AutoCAD / EPLAN

Design tools for compensation systems and switchgear design.

TIA

Step7 / TIA Portal

Programming of S7 PLC systems up to redundant H systems.

Locations

Standort Eresing

Eresing

DE

Egesim GmbH, sales and LV switchgear manufacturing (approx. 50 km from Munich)

Materials
Steel, stainless steel, plastic, copper
  • SIVACON S8 manufacturing
Standort Gebze/Istanbul

Gebze/Istanbul

TR

Egesim Enerji Elektr. Elek. Taah. San. Tic. A.Ş., design and manufacturing

Materials
Steel, copper, plastic
Standort Menemen/Izmir

Menemen/Izmir

TR

Egesim Elektrik San. Tic. A.Ş., production in the Izmir Free Trade Zone (SIVACON Technology Partner)

Materials
Steel, copper, plastic
  • SIVACON manufacturing

Izmir (Konak)

TR

Egesim Otomatik Kontrol ve Bilg. Sist. San. Tic. A.Ş., automation and system solutions

Products and Systems

LV/MV switchgear
LV/MV switchgearSwitchgear cabinets · Industrial plants
MCC cabinet (SIVACON S8)
MCC cabinet (SIVACON S8)Cabinet manufacturing · Energy
Converter cabinet
Converter cabinetCabinet manufacturing · Iron and steel
PLC control cabinet
PLC control cabinetCabinet manufacturing · Automation
Reactive power compensation system
Reactive power compensation systemCompensation · Industry
Substation / outdoor switchgear
Substation / outdoor switchgear52–220 kV · Energy

Inside the production

Switchgear manufacturing
Switchgear manufacturing
Design and engineering
Design and engineering
EPC industrial plant project
EPC industrial plant project
EGESIM corporate presentation
EGESIM corporate presentation
International project execution
International project execution
SIS Özmen geothermal power plant (22.3 MW)
SIS Özmen geothermal power plant (22.3 MW)

Industries

GlassPaperChemicalsCementWater treatment/wastewater treatmentEnergy (geothermal, wind, hydro, gas-fired combined cycle power plants, solar)Iron and steelMiningAirports

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
MV–LV panel manufacturing (LV/MV switchgear: design, manufacturing, assembly, commissioning)Engineering––––Copper, Steel, Plastic
MV switchgear design 3.3 kV–36 kVEngineering–––––
LV switchgear design 0.4 kV–0.69 kVEngineering–––––
Assembly–––––
Design of compensation systems based on harmonic measurements (ELCAD, AutoCAD, EPLAN)Engineering–––––
Assembly–––––
Assembly–––––
Assembly––––Stainless steel
Engineering–––––
Engineering–––––
Engineering–––––
Engineering–––––
Turnkey industrial plants (EPC – Engineering, Procurement, Construction)Engineering–––––
Operation, service and maintenance services incl. predictive maintenanceAssembly–––––
Engineering–––––
Engineering, procurement and installation (EP/EPC) for geothermal/waste heat power plantsEngineering–––––

Additional services

LV/MV switchgear manufacturing (3.3–36 kV / 0.4–0.69 kV)MCC, converter and PLC control cabinetsReactive power compensation systemsRC filters and surge arrestersSubstations/outdoor switchgear (52–220 kV)Automation, SCADA, HMI, grid/energy monitoringEPC turnkey industrial plantsGeothermal power plants on an EPC basisOperation, service and maintenanceEngineering and designElectrical and mechanical plant construction/contracting

Reference customers

Siemens (system integrator/partner)Atlas Copco (ORC cooperation)Turkmenistan GlassİSKI-Selimpasa wastewater treatment plantAntalya International Airport (AYT)Sis Energy / SIS Özmen geothermal power plant (22.3–22.4 MW)Seyitömer power plantAbinsk Electric Steel Works (AEMZ)Kalyon Solar TechnologiesAluto Langano / Ethiopia (5 MWe)Pamukören ORC 1-2 (2x24 MWe)

Quality and Certifications

Quality assurance is carried out according to certified management systems for quality, environment and occupational safety (ISO 9001, ISO 14001, ISO 45001). As a Siemens SIVACON Technology Partner, EGESIM manufactures type-tested low-voltage switchgear and performs testing and commissioning services including station earthing.

EvidenceEresingGebze/IstanbulMenemen/IzmirIzmir (Konak)
ISO 9001
ISO 14001
ISO 45001
SIVACON Technology Partner (Siemens)
UL Certificate

History

  1. 1993

    Founded in Izmir; later system integrator for Siemens AC-DC automation and drive systems.

  2. 2016

    Founding of Egesim GmbH in Germany for international marketing of the brand.

  3. 2019

    SIS Özmen geothermal power plant (22.3 MW) commissioned as an EPC project.

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