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ELCO Automation – Fertigung

Manufacturer of industrial automation technology: sensors, IO systems, controllers, connectors, safety and industrial lighting.

ELCO Automation Logo

ELCO Industrie Automation GmbH

Großbottwar (DE) · Tianjin (CN)New on Amplifa

2003Founded (Tianjin, China)
>2,500Employees worldwide
33,000 m²Manufacturing plant Tianjin
>60,000Articles available for immediate delivery

About ELCO Industrie Automation

ELCO Industrie Automation develops and produces components for industrial automation: sensors (inductive, capacitive, optical, ultrasonic, RFID), 2D and 3D vision systems, IO-Link modules in IP20 and IP67, CODESYS-compatible controllers of the LogicX series, encoders, connectors and pre-assembled cables (M8, M12, 7/8 inch, RJ45), valve terminals, industrial lighting as well as safety products according to EN ISO 13849-1 up to PL e and IEC 61508 SIL 3. Founded in 2003 in Tianjin (China), the company employs more than 2,500 people worldwide; manufacturing and development take place in a 33,000 m² plant in the Xiqing Economic Zone. Since 2013, ELCO Industrie Automation GmbH with its European headquarters in Großbottwar near Stuttgart has served the EU market – bundling product management, sales, service and support there. Custom assembly is possible from a quantity of 1, including individual cable lengths and part numbers; connectors undergo 100 % piece inspection. Customers come from mechanical and plant engineering, logistics and packaging technology, the food and pharmaceutical industries, energy technology, the automotive supply industry, semiconductor manufacturing and robotics.

Site
Großbottwar
Processes
Software/controller development (CODESYS per IEC 61131-3, motion control, CNC, robotics integration), Individual cable lengths and customer-specific part numbers, Custom solutions from small quantities, Assembly from a quantity of 1, Application consulting, Support and commissioning assistance, 100 % piece inspection of connectors, IoT and cloud systems
Materials
PUR (polyurethane), PVC, PP (polypropylene), Anodized aluminum, Stainless steel (mounting brackets), Polyurethane, Polyvinyl chloride, Polypropylene
Certificates
ISO 9001, ISO 14001, ISO 45001, ISO 27001, EN ISO 13849-1 / IEC 61508 (product standard)
Founded
2003
Employees
>2,500 (worldwide)
Industries
Mechanical and plant engineering, Logistics and packaging technology, Food and pharmaceutical industries, Energy technology, Industrial manufacturing, Automotive and supply industry
  1. 01

    Development (sensors, controllers, cloud/IoT)

  2. 02

    Production at the Tianjin plant

  3. 03

    Assembly of connectors and cables

  4. 04

    100 % piece inspection of connectors

  5. 05

    Sales and support via the European headquarters in Großbottwar

  6. 06

    Application consulting and commissioning support

Materials & Processes

PUR

Polyurethane

Cable jacket for connectors and cables, robust against oil, moisture and drag-chain operation.

PVC

Polyvinyl chloride

Cable material for sensor/actuator cables in protected environments.

PP

Polypropylene

Strand material in flanges and connectors.

Al/elox

Anodized Aluminum

Housing material of signal towers and machine lights.

Edelstahl

Stainless Steel

Angle-adjustable mounting brackets and holders for machine lights.

CODESYS/IEC 61131-3

Controller Software

Programming environment of the LogicX controllers incl. motion control, CNC and robotics.

3D-Profil

Laser Triangulation

Measuring principle of the 3D profile sensors with sub-micrometer resolution and scan rates up to 10,000 Hz.

Locations

Standort Großbottwar

Großbottwar

DE

European headquarters: product management, sales, service, support

Standort Tianjin (Xiqing Economic Zone)

Tianjin (Xiqing Economic Zone)

CN

Manufacturing and development

Materials
PUR, PVC, PP, aluminum, stainless steel
  • 33,000 m² manufacturing and development plant (since 2008)

Products & Assemblies

M8/M12 IDC connectors, field-assemblable, IP67
M8/M12 IDC connectors, field-assemblable, IP67Assembly · Mechanical and plant engineering
OS10S photoelectric sensors (red light, laser, blue light, TOF)
OS10S photoelectric sensors (red light, laser, blue light, TOF)Sensors · Automation technology
Inductive Sensors
Inductive SensorsSensors · Industrial manufacturing
Connector modular system M8, M12, 7/8 inch, RJ45
Connector modular system M8, M12, 7/8 inch, RJ45Connection technology · Packaging technology
SE4P safety light curtain (Type 4, PL e)
SE4P safety light curtain (Type 4, PL e)Safety · Mechanical and plant engineering
3D profile sensor LVM series
3D profile sensor LVM seriesInline metrology · Quality control
Active distributors / IO systems
Active distributors / IO systemsIO-Link · Field automation
LogicX controllers
LogicX controllersControl technology · Robotics
Safety portfolio (light curtains, safety relays)
Safety portfolio (light curtains, safety relays)Safety technology · Plant engineering
LED machine and signal lights
LED machine and signal lightsLighting technology · Manufacturing
Encoders (incremental, singleturn, multiturn)
Encoders (incremental, singleturn, multiturn)Position detection · Drive technology

Inside the production

ELCO Automation at work
ELCO Automation at work
ELCO sensor portfolio
ELCO sensor portfolio
Industry and product overview
Industry and product overview
ELCO Automation team
ELCO Automation team
SR22 safety products
SR22 safety products
Safety product presentation
Safety product presentation

Industries

Mechanical and plant engineeringLogistics and packaging technologyFood and pharmaceutical industriesEnergy technologyIndustrial manufacturingAutomotive and supply industrySemiconductor and electronics manufacturingRobotics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering–––from a quantity of 1 (custom solutions)–
Assembly–up to 30 m (pre-assembled cables)–from 1 piecePUR, PVC, PP
Software/controller development (CODESYS per IEC 61131-3, motion control, CNC, robotics integration)Engineering–––––
TestingSub-micrometer resolution–––Metal, Plastic, Glass, painted surfaces

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Manufacturing plantELCO133,000 m²2008Xiqing Economic Zone, Tianjin, China

Additional services

Individual cable lengths and customer-specific part numbersCustom solutions from small quantitiesAssembly from a quantity of 1Application consultingSupport and commissioning assistance100 % piece inspection of connectorsIoT and cloud systems

Quality & Certifications

Connectors undergo 100 % piece inspection; the safety products comply with EN ISO 13849-1 (up to PL e) and IEC 61508 (SIL 3). The company is certified according to ISO 9001, ISO 14001, ISO 45001 and ISO 27001.

EvidenceGroßbottwarTianjin
ISO 9001
ISO 14001
ISO 45001
ISO 27001
EN ISO 13849-1 / IEC 61508 (product standard)

History

  1. 2003

    Founding of ELCO Electronics Co. Ltd. in Tianjin, China

  2. 2008

    Construction of the new 33,000 m² plant in the Xiqing Economic Zone

  3. 2010

    Distinction as an official high-tech enterprise

  4. 2013

    Founding of ELCO Industrie Automation GmbH in Germany

  5. 2015

    Start of in-house cloud and IoT system development

  6. 2021

    Merger with GSEE Tech (focus on control technology)

  7. 2024

    Expansion of international sales (including India)

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