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Development and manufacturing of industrial and power electronics, DC/DC converters and EMS assemblies in Passau.

EL

Elec-Con Technology GmbH

Passau · HutthurmNew on Amplifa

2005Founded
1–500Lot sizes
up to 1 kVAPower electronics
2Locations

About Elec-Con Technology

Elec-Con Technology GmbH is a family-owned development and manufacturing company for industrial and power electronics based in Passau. The company develops custom embedded hardware, firmware and power electronics up to 1 kVA and manufactures prototypes, pre-series and small series in lot sizes of 1 to 500 in its own electronics manufacturing (EMS). The manufacturing covers the entire process chain: solder paste printing via stencil (EKRA) or stencil-free via the high-speed jetter MY500, SMD placement from package size 0201 including BGA, QFP, CSP and LGA, THT, THR and mixed-technology placement on FR4, rigid-flex and ceramic substrates, vapor phase soldering in inert atmosphere, wave, selective and hand soldering as well as cleaning according to IPC standard. Testing is performed by AOI, first-article inspection, EOL functional test, flying probe and high-voltage testing. Own products are analog and digitally controlled, passively cooled DC/DC converters including the digitally configurable diPSU® series, DIN-rail devices and common-mode filters. Customers come from industrial and power electronics, automation technology, control cabinet construction, medical technology, LED technology and IoT.

Site
Passau
Processes
SMD placement (from 0201, BGA, QFP, CSP, LGA), THT, THR and mixed-technology placement, Stencil printing (solder paste printing), Stencil-free jetting (pad-individual), Vapor phase soldering in inert atmosphere, Dip soldering, Wave soldering, Selective soldering
Materials
FR4, Rigid-flex, Ceramic
Certificates
Processes based on ISO 9001-2015 / IATF 16949 (no own, Processes based on ISO 9001-2015, Processes based on IATF 16949, AOI inspection, EOL functional test
Founded
2005
Industries
Industrial and power electronics, Industrial PCs and automation technology, Control cabinet construction, Medical technology (MRI, X-ray imaging applications, panel/box PCs), LED technology, IoT / remote machine monitoring
  1. 01

    Electronics development (hardware, firmware, layout)

  2. 02

    Materialization and component preparation

  3. 03

    Solder paste printing (stencil printing/jetting)

  4. 04

    SMD, THT and mixed-technology placement

  5. 05

    Vapor phase, wave, selective and hand soldering

  6. 06

    Cleaning according to IPC standard

  7. 07

    AOI, first-article inspection, EOL functional test

  8. 08

    Assembly, device construction and firmware upload

  9. 09

    Logistics and repair

Substrates & Processes

FR4

FR4

Standard PCB substrate for SMD, THT and mixed-technology assemblies, single- and double-sided.

Starrflex

Rigid-flex

Substrate combination for assemblies with flexible PCB sections.

Keramik

Ceramic

Substrate for thermally and electrically highly stressed applications, especially in power electronics.

Locations

Passau

DE

Development, manufacturing, visitor address (Alte Str. 68)

Lot size
Lot size 1–500
Materials
FR4, rigid-flex, ceramic
  • EKRA stencil printer
  • High-speed solder paste jetter MY500
  • Placement machines
  • Vapor phase soldering system
  • Wave soldering system
  • Selective soldering system (from 2026)
  • MIELE IR6002 cleaning system
  • ERSA HR200 BGA rework station
  • Micro-Placer
  • AOI
  • Flying probe test system

Hutthurm

DE

Company headquarters (Mühlweg 5)

Industries

Industrial and power electronicsIndustrial PCs and automation technologyControl cabinet constructionMedical technology (MRI, X-ray imaging applications, panel/box PCs)LED technologyIoT / remote machine monitoringIndustrial/power electronics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD placement (from 0201, BGA, QFP, CSP, LGA)Assembly––Lot size 1 to 5001 piece – 500FR4, Rigid-flex, Ceramic
THT, THR and mixed-technology placementAssembly–––1 piece – 500FR4, Rigid-flex, Ceramic
Stencil printing (solder paste printing)Assembly––––SolderPaste
Stencil-free jetting (pad-individual)Assembly–––1 pieceSolderPaste
Vapor phase soldering in inert atmosphereJoining––––FR4, Rigid-flex, Ceramic
Dip solderingJoining–––––
Wave solderingJoining–––––
Selective solderingJoining–––––
Hand solderingJoining–––––
Press-fit technologyJoining–––––
BGA rework & component re-placementAssembly–––––
PCB cleaning according to IPC standard (including manual cleaning)Surface–––––
AOI (automated optical inspection) and first-article inspection via semi-automaticTesting–––––
EOL functional test and electrical final testing (flying probe / high-voltage testing on request)Testing–––––
Firmware upload and programming in productionAssembly–––––
Assembly and device constructionAssembly–––––
Materialization and component preparationAssembly–––1 piece – 500–
Custom electronics development (embedded hardware, power electronics up to 1 kVA,Engineering–––1–
EMC pre-compliance measurements in own EMC laboratoryTesting–––––
Repair and obsolescence managementEngineering–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Stencil printerEKRA–––Passau
High-speed solder paste jetterMY500–––Passau
Placement machine––––Passau
Vapor phase soldering system––––Passau
Selective soldering system–––2026Passau
Cleaning systemMIELE IR6002–––Passau
BGA rework stationERSA HR200–––Passau
Micro-Placer with camera support (re-placement of smallest SMD components)––––Passau
AOI (automated optical inspection)––––Passau
Flying probe test system––––Passau

Additional services

Electronics development (hardware, firmware, power electronics up to 1 kVA, embedded systems, AI/ML)Prototype and small-series manufacturing (lot size 1–500, SMD from 0201, THT/THR/mixed)Materialization / procurement / obsolescence managementSolder paste printing (stencil and stencil-free jetting)Vapor phase, wave, selective and hand solderingAOI, first-article inspection, EOL functional test, flying probe, high-voltage testingAssembly cleaning according to IPC standard (MIELE IR6002)BGA rework (ERSA HR200), Micro-Placer re-placementEMC pre-compliance in own measurement laboratoryConsulting on electrical safety, CE, conformityDevice construction and assemblyProgramming/firmware uploadRepairLogistics conceptsDesign-in supportOptimization for series production (DFx), variant development, replacement solutions for

Quality & Processes

The processes are oriented toward IPC as well as the requirements of ISO 9001-2015 and IATF 16949; quality assurance is carried out via fully automated AOI, first-article inspection using the alternating-image method, EOL functional testing as well as, on request, flying probe and high-voltage testing. An in-house EMC laboratory enables pre-compliance measurements.

EvidencePassau
Processes based on ISO 9001-2015
Processes based on IATF 16949
AOI inspection
EOL functional test

History

  1. 2005

    Founding of Elec-Con.

  2. 2008

    Appointed a certified partner in the 'LED light for you' network by Osram Opto Semiconductors.

  3. 2019

    Certified 'Design Services Partner' of Digi-Key.

  4. 2021

    Since 1.1.2021 co-operator of the hardware-related digitalization laboratory at TH Deggendorf (Faculty of EMT).

  5. 2024

    New website; investment in the high-speed jetter MY500.

  6. 2025

    Elec-Con turns 20; development and manufacturing in-house at the Passau site.

  7. 2026

    Exhibiting at Embedded World 2026 (Hall 3A) and Power of Electronics 2026 in Würzburg; investment in a new selective soldering system; market launch of the digitally configurable DC/DC converters diPSU®.

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