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ESM – Fertigung

Retrofit, overhaul and CE conformity of machine tools as well as 3D printing of technical parts

ESM Logo

Electrical Safe Machines Sàrl

Le Locle (CH) · Headquarters / WorkshopNew on Amplifa

2024Founded
1Employees
Le Locle, CHLocation
>10 yearsTeam experience in mechanical engineering

About Electrical Safe Machines

Electrical Safe Machines Sàrl (ESM) is a company founded in 2024 in Le Locle (Canton of Neuchâtel), specialised in the modernisation and maintenance of machine tools and industrial machines. The portfolio includes electrical retrofits of machine tools, complete overhauls including mechanical refurbishment in cooperation with partners, the replacement of brushed motors with servo motors, automation as well as the extension of CNC controls with Siemens PLC and HMI. Further services are the installation of linear measuring systems, rewiring including the creation of electrical circuit diagrams, breakdown service, maintenance, machine safety audits as well as CE conformity and risk assessment according to Machinery Directive 2006/42/EC. In addition, ESM offers 3D printing for prototyping, small series and technical parts, assembly and wiring of conveyor systems, sorting machines and carousels, as well as an online shop for Siemens electrical components. The team has more than ten years of experience in the construction and modernisation of industrial machines; the safety competence is documented by the CMSE certification (Certified Machinery Safety Expert) at TÜV Nord.

Site
Le Locle
Processes
Retrofit of machine tools (modernisation of electrical equipment), Complete overhaul of machine tools (disassembly, mechanical overhaul, replacement of wear parts,, Replacement of brushed motor with servo motor / motorisation by frequency converter, Mounting and integration of linear measuring systems, 3D printing (rapid prototyping, small series, technical parts), CE conformity / risk analysis (Machinery Directive 2006/42/EC), Breakdown service and machine maintenance / numerical control, Assembly and electrical wiring (conveyors, sorting and inspection machines, carousel)
Materials
3D printing (additive manufacturing), Siemens automation, Servo motor and frequency converter technology, Linear measuring systems
Certificates
CMSE (Certified Machinery Safety Expert), CMSE (Certified Machinery Safety Expert, TÜV Nord)
Founded
2024
Employees
1
Industries
Machine tools, Industrial machinery manufacturing
  1. 01

    Consulting and risk assessment (CE conformity)

  2. 02

    Disassembly and mechanical overhaul

  3. 03

    Electrical retrofit and rewiring

  4. 04

    Automation and PLC/HMI integration

  5. 05

    Commissioning, breakdown service and maintenance

  6. 06

    3D printing of spare parts (prototype, small series)

Processes and Services

3D-Druck

3D printing (additive manufacturing)

Prototyping, form and assembly tests, small series and technical parts in a wide range of materials with short lead times.

SPS/HMI

Siemens automation

Integration of Siemens PLC and HMI for the automation and user-friendly control of machines.

Servo/Umrichter

Servo motor and frequency converter technology

Replacement of brushed and asynchronous motors with servo motors or motorisation by means of frequency converter with speed indication.

Messsysteme

Linear measuring systems

Mounting and integration of linear measuring systems for positioning accuracy on machine tools.

Locations

Standort Le Locle

Le Locle

CH

Headquarters / Workshop

Lot size
Prototype, small series (3D printing), individual machines (retrofit)

Components and Projects

Complete overhaul Schaublin 102 N-VM
Complete overhaul Schaublin 102 N-VMRetrofit and overhaul · Machine tools
Complete overhaul Schaublin 22 (milling machine)
Complete overhaul Schaublin 22 (milling machine)Retrofit and overhaul · Machine tools
Electrical retrofit Güdel lathe
Electrical retrofit Güdel latheRetrofit, rewiring · Machine tools
Rewiring Güdel electrical section
Rewiring Güdel electrical sectionCircuit diagram creation and wiring · Machine tools
Electrical components / electrical section example
Electrical components / electrical section exampleRetrofit · Industrial machines

Inside the production

Electrical section of a machine tool
Electrical section of a machine tool
Workshop installation
Workshop installation
Control cabinet and wiring
Control cabinet and wiring
Tools and fixtures
Tools and fixtures
Installation on machine
Installation on machine
Schaublin 102 N-VM before overhaul
Schaublin 102 N-VM before overhaul
Schaublin 22 before overhaul
Schaublin 22 before overhaul
Control panel Schaublin 22
Control panel Schaublin 22
Güdel lathe before retrofit
Güdel lathe before retrofit
Güdel motorisation
Güdel motorisation

Industries

Machine toolsIndustrial machinery manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Retrofit of machine tools (modernisation of electrical equipment)Engineering–––––
Complete overhaul of machine tools (disassembly, mechanical overhaul, replacement of wear parts,Assembly–––––
Replacement of brushed motor with servo motor / motorisation by frequency converterEngineering–––––
Mounting and integration of linear measuring systemsAssembly–––––
3D printing (rapid prototyping, small series, technical parts)Additive–––––
CE conformity / risk analysis (Machinery Directive 2006/42/EC)Engineering–––––
Breakdown service and machine maintenance / numerical controlAssembly–––––
Assembly and electrical wiring (conveyors, sorting and inspection machines, carousel)Assembly–––––
Integration of Siemens PLCs and HMIEngineering–––––

Additional services

Retrofit of machine tools (electrical modernisation)Complete overhaul of machines (with partners)Replacement of brushed motor with servo motorAutomation and extension of CNC controlsInstallation and integration of linear measuring systemsCE conformity and risk assessment (Machinery Directive 2006/42/EC)Industrial safety consultingBreakdown service and maintenance3D printing (prototyping, small series, technical parts)Rewiring and creation of electrical circuit diagramsAssembly and wiring (conveyor systems, sorting machines, carousels)Machine safety auditsInstallation of machine lighting and machine guardingInstallation of speed controllers/variablesOnline shop for Siemens electrical componentsPurchase and sale of machine tools

Quality and Safety

The safety competence is documented by the CMSE certification (Certified Machinery Safety Expert) from TÜV Nord; all electrical retrofits are brought into CE conformity according to Machinery Directive 2006/42/EC.

EvidenceLe Locle
CMSE (Certified Machinery Safety Expert, TÜV Nord)

History

  1. 2024

    Foundation of Electrical Safe Machines Sàrl in Le Locle by Benjamin Allemandet; the team brings more than 10 years of experience in the construction and modernisation of industrial machines.

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