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elektrikon – Fertigung

Planning, construction and programming of control, automation and special machine solutions

elektrikon Logo

elektrikon GmbH

Buchenweg 7, 57392 Bad Fredeburg/Schmallenberg · HeadquartersNew on Amplifa

over 30 yearsExpertise in industrial automation
2 companieselektrikon GmbH and elektrikon IMS GmbH (subsidiary for
1 locationBad Fredeburg/Schmallenberg
HRB 9800 / HRB 11493Register court AG Arnsberg

About elektrikon

elektrikon GmbH, based in Bad Fredeburg, a district of Schmallenberg, specializes in industrial electrical engineering and automation. The company develops, builds and programs customized machine and plant control systems (MSR technology), implements PLC and HMI programming according to IEC 61131-3, manufactures standard-compliant control cabinets in accordance with DIN EN 61439 including wiring and test reports, and modernizes existing systems through retrofitting. Via its subsidiary elektrikon IMS GmbH, the complete mechanical engineering portfolio is offered: plant conceptualization, plant design with SolidWorks 3D CAD, electrical design with EPLAN Electric P8, as well as planning, construction and commissioning of special machines. The offering is complemented by automation and process optimization, robotics, jig and fixture construction, resistance/projection welding, Industry 4.0 solutions with IoT and cloud integration, as well as maintenance and 24/7 service. Customers come, among others, from the manufacturing, wood, furniture, construction, packaging, automotive, electrical and chemical industries, as well as from medical technology and aerospace.

Site
Bad Fredeburg/Schmallenberg
Processes
Machine and plant control systems (MSR technology, planning, PLC programming, control cabinet, Plant conceptualization / machine planning, Plant design with SolidWorks (3D CAD, special machines, re-engineering, manufacturing documents), Special machine construction (planning, design, manufacturing, commissioning, CNC technology, 3D, Automation & process optimization (PLC controls, HMI, robotics & handling technology, IoT,, Mechanical automation: automation units, jig and fixture construction (clamping, positioning,, Retrofitting (modernization of machines and plants, electrical engineering and mechanics), Control cabinet construction (control and distribution cabinets, wiring, standard DIN EN 61439,
Materials
PLC programming, Control cabinet construction, EPLAN Electric P8, SolidWorks 3D CAD, Industry 4.0 / IoT
Certificates
Testing according to VDE 0113-1, DIN EN 61439 (control cabinets), ISO 9001
Industries
Manufacturing industry, Mechanical and plant engineering, Wood industry/wood processing, Furniture industry, Construction industry, Packaging industry
  1. 01

    Requirements analysis & concept

  2. 02

    Electrical and plant design (EPLAN, SolidWorks)

  3. 03

    PLC & HMI programming

  4. 04

    Control cabinet construction & wiring

  5. 05

    Manufacturing & assembly (special machine construction, jig and fixture

  6. 06

    Commissioning & testing

  7. 07

    Documentation

  8. 08

    Maintenance, service & remote maintenance

Processes & Technologies

SPS/IEC 61131-3

PLC programming

Tailor-made, modular control software for machines and plants, including Siemens S7-1500 with F-CPU from chemical/mixing plant practice.

DIN EN 61439

Control cabinet construction

Standard-compliant control and distribution cabinets including wiring, single-core labeling and VDE testing, manufactured with Perforex machining.

P8

EPLAN Electric P8

Electrical design of circuit diagrams, wiring diagrams, terminal diagrams and bills of materials for documentation and audits.

SW

SolidWorks 3D CAD

Millimeter-precise machine and plant design with manufacturing documents, bills of materials and assembly drawings.

OPC UA/MQTT

Industry 4.0 / IoT

Connection of plants to MES, ERP and cloud as well as predictive maintenance and data logging.

Location

Standort Bad Fredeburg/Schmallenberg

Bad Fredeburg/Schmallenberg

DE

Headquarters: electrical engineering, control cabinet construction, engineering and special machine construction

  • Perforex machining machine for automated enclosure/control cabinet processing
  • SolidWorks 3D CAD
  • EPLAN Electric P8
  • Siemens PLC environment (e.g. S7-1500)

Services & Systems

Control cabinet planning and construction
Control cabinet planning and constructionDIN EN 61439 · Machine and plant engineering
Machine and plant control systems (MSR)
Machine and plant control systems (MSR)PLC/HMI · Manufacturing industry
Special machine construction
Special machine constructionDesign and manufacturing · Special machine construction
Automation & process optimization
Automation & process optimizationPLC, robotics, IoT · Process industry
Retrofitting
RetrofittingElectrical engineering and mechanics · Existing plants
Resistance/projection welding
Resistance/projection weldingJoining processes · Manufacturing

Inside the production

Control technology at elektrikon in-house
Control technology at elektrikon in-house
Plant planning elektrikon IMS
Plant planning elektrikon IMS
Technical documentation
Technical documentation
Team and way of working
Team and way of working

Industries

Manufacturing industryMechanical and plant engineeringWood industry/wood processingFurniture industryConstruction industryPackaging industryAutomotive industryElectrical industryMedical technologyAerospaceChemicals (process plants)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machine and plant control systems (MSR technology, planning, PLC programming, control cabinetEngineering–––––
Plant conceptualization / machine planningEngineering–––––
Plant design with SolidWorks (3D CAD, special machines, re-engineering, manufacturing documents)Engineering–––––
Special machine construction (planning, design, manufacturing, commissioning, CNC technology, 3DAssembly–––––
Automation & process optimization (PLC controls, HMI, robotics & handling technology, IoT,Engineering–––––
Mechanical automation: automation units, jig and fixture construction (clamping, positioning,Assembly–––––
Retrofitting (modernization of machines and plants, electrical engineering and mechanics)Assembly–––––
Control cabinet construction (control and distribution cabinets, wiring, standard DIN EN 61439,Assembly–––––
PLC & HMI programming (PLC controls, operator interfaces)Engineering–––––
Electrical design with EPLAN Electric P8 (circuit diagrams, wiring diagrams, bills of materials,Engineering–––––
Resistance welding / projection welding processes (process support and optimization)Joining–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Perforex machining machine (automated enclosure/control cabinet processing)Perforex1––Schmallenberg
PLC control (practical example mixing plant)Siemens S7-1500 with touch panel and F-CPU––––

Additional services

Machine and plant control systems (MSR)PLC programming (IEC 61131-3)HMI programming & visualizationControl cabinet construction & wiring (DIN EN 61439, Perforex machining)Control engineeringCommissioning & support/remote maintenanceAutomation & process optimizationRobotics & handling technologyRetrofitting (electrical engineering and mechanics)Electrical design with EPLAN Electric P8Plant conceptualizationPlant design with SolidWorks 3D CADSpecial machine constructionResistance welding (projection welding)Technical documentation, manuals, circuit diagramsMaintenance & service (24/7)Industry 4.0 / IoT / cloud integrationPredictive maintenance

Reference customers

Fort Fun Abenteuerland (cooperation with Fort Fun & Siemens)Wood producer from Frankenberg (reference, anonymous)Wood processing company in Schmallenberg (reference, anonymous)

Quality & Standards

Control cabinets are tested and documented according to VDE 0113-1 and for functionality before delivery; design and documentation are carried out in compliance with standards for machinery directives and audits.

EvidenceBad Fredeburg/Schmallenberg
Testing according to VDE 0113-1
DIN EN 61439 (control cabinets)
ISO 9001

History

  1. Over 30 years of expertise in industrial automation (specification without founding year)

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