Planning and construction of turnkey heating and drying systems with integrated measurement technology
Elektro Mechanik Sonnenschein GmbH
GermanyNew on Amplifa
About Us
Elektro Mechanik Sonnenschein GmbH (EMS) plans and develops efficient heating and drying systems with intelligently combined measurement technology for quality assurance, control and process monitoring. The company delivers turnkey machines and systems for heating and drying applications that are integrated into existing production lines, as well as complete production lines with application, drying, cooling and conveying systems. Heat sources used include infrared radiation, convection air, contact heat and induction, with various energy sources such as electricity, gas, hot water and thermal oil. The systems are used in processes involving wet paints, powder coatings, adhesive applications, mineral materials (stone, concrete), fiber materials, bulk goods and customer-specific materials. To ensure process reliability as early as the planning stage, EMS carries out product-specific tests in its own laboratory under production-like conditions. Founded in 1999 as a provider of electrical engineering, measurement technology, programming and switchgear construction, the company expanded its activities in 2003 to test rig construction for rail and automotive and in 2004 to heating and drying systems.
- Site
- Germany
- Processes
- Planning and development of heating and drying systems (turnkey, integrated into, Drying with infrared radiation (gas-catalytic heat radiation, Thermoreactor® SUNKISS MATHERM), Complete production line with application, drying, cooling and conveying systems, Infrared systems with electricity & gas (retrofit of existing systems, e.g. powder ovens), Product-specific laboratory tests for process reliability in planning, Test rig construction for rail and automotive, Electrical engineering, measurement technology, programming and switchgear construction, Planning and development of heating and drying systems
- Materials
- Wet paints, Powder coatings, Adhesive applications, Mineral materials (stone, concrete), Fiber materials, Bulk goods, Infrared radiation, Convection air
- Founded
- 1999
- Industries
- Coating technology, Automotive, Rail, Textiles, Mineral materials (stone, concrete), Fiber materials
- 01
Planning and development
- 02
Product-specific tests in the laboratory
- 03
Manufacturing and switchgear construction
- 04
Programming and measurement technology
- 05
Assembly and integration into the production line
- 06
Commissioning and process monitoring
Materials & Processes
Infrared radiation
Heat source for heating and drying, including as gas-catalytic heat radiation using the Thermoreactor® from SUNKISS MATHERM.
Convection air
Heat source for drying processes in production lines.
Contact heat
Heat source for direct heat transfer to the material being dried.
Induction
Heat source for targeted heating of the material being dried.
Electricity
Energy source for infrared systems and system heating.
Gas
Energy source, among others, for gas-catalytic infrared drying systems.
Hot water
Energy source for heating and drying systems.
Thermal oil
Energy source for high-temperature applications in drying processes.
Locations
Germany
DEPlanning, development, manufacturing, laboratory
- Materials
- Wet paints, powder coatings, adhesive applications, mineral materials, fiber materials, bulk goods
- Thermoreactor® (gas-catalytic infrared drying system, SUNKISS MATHERM)
- Infrared systems with electricity & gas
- Laboratory test system for product-specific drying tests
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Planning and development of heating and drying systems (turnkey, integrated intoEngineering | – | – | – | – | Wet paints, Powder coatings, Adhesive applications, Mineral materials (stone, concrete), Fiber materials, Bulk goods |
| Drying with infrared radiation (gas-catalytic heat radiation, Thermoreactor® SUNKISS MATHERM)Oberfläche | – | – | – | – | Wet paints, Powder coatings, Adhesive applications, Mineral materials, Fiber materials, Bulk goods |
| Complete production line with application, drying, cooling and conveying systemsMontage | – | – | – | – | – |
| Infrared systems with electricity & gas (retrofit of existing systems, e.g. powder ovens)Oberfläche | – | – | – | – | Powder coatings |
| Product-specific laboratory tests for process reliability in planningPrüfung | – | – | – | – | – |
| Test rig construction for rail and automotivePrüfung | – | – | – | – | – |
| Electrical engineering, measurement technology, programming and switchgear constructionEngineering | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Thermoreactor® (gas-catalytic infrared drying system) | SUNKISS MATHERM | – | – | – | – |
| Infrared systems (electricity & gas) | Elektro Mechanik Sonnenschein | – | – | – | – |
| Laboratory test system for product-specific drying tests | Elektro Mechanik Sonnenschein | – | – | – | – |
Additional services
History
- 1999
Foundation of Elektro Mechanik Sonnenschein – electrical engineering, measurement technology, programming and switchgear construction
- 2003
Expansion of activities to test rig construction for rail and automotive
- 2004
Expansion of activities to heating and drying systems