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Piffka – Fertigung

Repair, rewinding and service of electric motors up to 1000 kW incl. on-site service

Piffka Logo

Elektromaschinenbau Peter Piffka

Weilheim i.OB · GermanyNew on Amplifa

1989Founded
approx. 12Employees
500 kWRewinding of DC motors
1000 kWThree-phase windings

About us

Elektromaschinenbau Peter Piffka is a sole proprietorship founded in 1989 in Weilheim i.OB, specialising in the repair, overhaul and rewinding of electric motors. In its own workshop, all brands (including VEM, AEG, Siemens) are overhauled, DC armatures are rewound (up to 500 kW) and three-phase windings up to 1000 kW are manufactured. The value chain includes an in-house winding shop, motor cleaning and drying in a drying oven, computer-aided electronic balancing with a balancing report, shaft alignment with a laser device, servo motor service with encoder testing as well as electrical testing (E-testing). In addition, the company offers on-site service including bearing measurement and evaluation, express repairs via an emergency phone on weekends and public holidays, special machine construction, new motor sales including conversions and spare parts sales. Its customers include renowned companies from the manufacturing industry, especially from drive technology. The team consists of the owner couple plus three master craftsmen, four journeymen, one apprentice and two temporary helpers.

Site
Weilheim i.OB
Processes
Overhaul and repair of electric motors (all brands: VEM, AEG, Siemens etc.), Rewinding (DC motors) up to 500 kW, Three-phase windings up to 1000 kW, Electronic balancing with balancing report (computer-aided), Motor cleaning and motor drying (machine cleaner, drying oven), Shaft alignment with laser device, Servo motors: encoder testing, readjustment, overhaul, Electrical testing (E-testing)
Materials
Winding shop (rewinding), Electronic balancing, Shaft alignment, Motor cleaning and drying, Servo motor service, Electrical testing (E-testing)
Certificates
Electrical testing (E-testing), Balancing report, Bearing measurement with evaluation
Founded
1989
Employees
approx. 12 (3
Industries
Manufacturing industry, Drive technology
  1. 01

    Diagnosis/on-site service incl. bearing measurement

  2. 02

    Pick-up and delivery service

  3. 03

    Motor cleaning and drying (drying oven)

  4. 04

    Winding shop (rewinding of armatures/three-phase)

  5. 05

    Assembly and overhaul

  6. 06

    Electronic balancing with balancing report

  7. 07

    Shaft alignment with laser device

  8. 08

    Electrical testing (E-testing) and delivery

Services and processes

WICK

Winding shop (rewinding)

In-house winding shop for DC armatures up to 500 kW and three-phase windings up to 1000 kW.

WUCHT

Electronic balancing

Computer-aided balancing with balancing report and long-term data storage.

LASER

Shaft alignment

Laser-device-based alignment increases the service life of ball bearings.

REIN

Motor cleaning and drying

Machine cleaner and drying oven shorten repair times and costs.

SERVO

Servo motor service

Encoder testing, readjustment and overhaul of servo motors.

EPR

Electrical testing (E-testing)

Increases the safety of installations.

Site

Weilheim i.OB

DE

Workshop and administration

  • Winding shop
  • Drying oven
  • Laser device for shaft alignment

Components

Manufactured armature
Manufactured armatureArmature winding shop · Drive technology
Winding 300 kW
Winding 300 kWRewinding · Drive technology
Slip ring 250 kW
Slip ring 250 kWOverhaul · Drive technology
Motor during balancing
Motor during balancingElectronic balancing · Drive technology
Servo motor
Servo motorServo service · Drive technology
New motor
New motorNew motor sales · Drive technology

Inside the production

Damage to the stator ring
Damage to the stator ring
Motor cleaning
Motor cleaning
Servo test bench
Servo test bench
Shaft alignment with laser device
Shaft alignment with laser device
DC armature 300 kW
DC armature 300 kW
Lap winding
Lap winding

Industries

Manufacturing industryDrive technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Overhaul and repair of electric motors (all brands: VEM, AEG, Siemens etc.)Assembly–––––
Rewinding (DC motors) up to 500 kWAssembly–––––
Three-phase windings up to 1000 kWAssembly–––––
Electronic balancing with balancing report (computer-aided)Testing–––––
Motor cleaning and motor drying (machine cleaner, drying oven)Surface–––––
Shaft alignment with laser deviceAssembly–––––
Servo motors: encoder testing, readjustment, overhaulAssembly–––––
Electrical testing (E-testing)Testing–––––
On-site service incl. bearing measurement with evaluationTesting–––––
Special machine construction / development of motors and special solutionsEngineering–––––
Express repairs (also weekends/public holidays, emergency phone)Assembly–––––
Armature winding shopAssembly–––––
New motor sales including conversionsAssembly–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Drying oven––––Weilheim
Winding shop (winding machine)––––Weilheim
Laser device for shaft alignment––––Weilheim

Additional services

On-site service incl. bearing measurement with evaluationExpress repairsRepair/overhaul of all brands (including VEM, AEG, Siemens)Rewinding (in-house winding shop)Special machine construction and custom-made productsElectronic balancing with balancing reportMotor cleaning and motor dryingNew motor sales including conversionsSpare parts salesEmergency phone for express repairs (weekends/public holidays)Pick-up and delivery service (Weilheim area)Shaft alignment with laser deviceServo motor service (encoder testing)DC motors: overhaul/rewinding up to 500 kWThree-phase windings up to 1000 kWElectrical testing (E-testing)

Quality

Testing includes electrical tests (E-testing), computer-aided electronic balancing with a balancing report as well as on-site bearing measurement with written evaluation (measurement report).

EvidenceWeilheim i.OB
Electrical testing (E-testing)
Balancing report
Bearing measurement with evaluation

History

  1. 1989

    Peter Piffka founds the company Elektromaschinenbau Peter Piffka.

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